Navigating the Permit Process to Increase Efficiency When Implementing Material Handling Automation Solutions

Navigating the Permit Process to Increase Efficiency When Implementing Material Handling Automation Solutions

Are you a supply chain professional or warehouse manager looking to implement automation solutions in your facility? Understanding the permit process involved can be overwhelming and time-consuming; fortunately, there are strategies you can use to navigate the logistical maze of permit facilitation. In this blog post, we’ll take a look at the permitting process you can expect when considering automation in your warehouse. With these helpful tips, you’ll be able to get your solutions up and running quickly so that your warehouse operations can remain productive!

Research Your Local Building Regulations – Avoid delays and fines by familiarizing yourself with building regulations

If you want to avoid costly delays, or steep fines and fees, the research into your building regulations cannot be stressed enough. At first thought, this can seem an arduous task; however, there are solutions available on the market that make permit facilitation more simple and more efficient. Finishing projects quickly is becoming ever more important for warehouse automation efficiencies. By taking the time to review local regulations early in the process, you can stay ahead of any last-minute headaches – thus freeing up the time for planning focused on the things that truly matter.

Determine What Permits You Need – Don’t start a project until you know exactly what permits you need

Permit facilitation can be a tedious and often confusing process, especially for warehouse automation projects. Unfortunately, failing to identify the necessary permits prior to the start of a project could result in significant delays, additional expenses, and potential legal problems. That’s why it’s imperative that you take the time to determine what permits are required before you begin any automation activities. By avoiding permit-related surprises, you’ll be able to ensure that your project is completed on schedule and within budget. Don’t underestimate the importance of permit research—it could save you a lot of time and money down the road!

Prepare the Necessary Documents  – Gather the paperwork that is required, such as plans and drawings

In order to facilitate the process of obtaining all required permits for a warehouse automation project, it is essential to first prepare the necessary documents. This includes gathering plans and drawings that must be approved by applicable authorities before the project can be given the green light. Not doing so may delay or even derail the entire enterprise and lead to costly overruns on your budget and timeline. Streamline the process now by collecting beforehand all of the paperwork you will need in order to obtain permission for your warehouse automation project.

Submit to Local Government  – Submit all documents to your local government office or online portal, if available

When you submit all of your documents to your local government office or online portal, you are giving yourself the best chance to speed up the process of obtaining permits and other important information. Not only will it save time, but also give you access to new avenues, such as permit facilitation, auto verification, and warehouse automation, that may not be available through other means. This can greatly help small business owners or those who may have difficulty completing the paperwork on their own. By submitting your documents locally or electronically, you gain access to resources that can help get your business off the ground as quickly as possible.

Allow Time for Processing- Don’t expect an immediate response; permit processing may take up to several weeks

When it comes to warehouse automation, permit facilitation should be given ample time for processing. Expecting an immediate response from the company on this matter is not only unrealistic but detrimental to the entire process. Permits are complicated documents with many steps and checks that need to be completed in order for them to be properly and efficiently processed. Unfortunately, it may take up to several weeks before the whole procedure can get underway. That’s why it’s important to understand the timeline of such a project and plan accordingly so you don’t run into any last-minute roadblocks. Allow enough time for processing so that nothing crucial is left unnoticed!

Follow Up on Your Permit Application – If there are any issues or questions, contact officials for help with understanding the process

Applying for a permit can be daunting and time-consuming for businesses, but it doesn’t have to be. Companies who need help understanding the process would be wise to seek out permit facilitation services. Warehouse automation is gaining traction as an industry-leading option, helping customers save time and money. Resources are available to help companies understand the entire process so their permit applications don’t result in frustration or delays. Don’t waste any more time trying to figure it out on your own– take advantage of permit facilitation services today!

Ensuring that building permits are obtained in a timely manner is essential for any project. The process may appear daunting, but following the guidelines provided here can relieve stress and facilitate success. Taking the time to research local building regulations, determine what permits are needed, prepare necessary documents, submit permit applications to the local government, and follow up on any inquiries will save you time, hassle, and money in the long run.  Allowing ample time for processing by local officials will also help ensure your project runs smoothly. Yet while it’s important to meticulously prepare your paperwork and adhere to regulations, sometimes enlisting outside help is more effective.

ABCO Systems understands all aspects of local building regulations and has a plethora of experience in obtaining vital permits for warehouse automation projects. Our permit facilitation expertise is an integral part of all of our warehouse automation solutions. So, instead of dealing with the chaotic permit process yourself, give ABCO a call – you’ll be glad you did!

The Perks of Investing in Warehouse Automation in 2023 for Tax Benefits

The Perks of Investing in Warehouse Automation in 2023 for Tax Benefits

As a supply chain or logistics professional, we know you’re always looking for ways to boost efficiency, cut costs, and stay competitive. Did you know that there are tax benefits to investing in warehouse automation? Warehouse automation refers to using automated systems and software to improve the efficiency and productivity of warehouse operations. This technology includes automated storage and retrieval systems, conveyor systems, sortation systems, and robotics. Thanks to recent tax code changes, 2023 is an ideal time to upgrade your operations with automated solutions. Here’s what you should know about how investing in warehouse automation can streamline your operations, reduce labor costs, increase accuracy, and reduce your tax burden.

What are the benefits of investing in warehouse automation in 2023?

One of the key benefits of investing in warehouse automation in 2023 is the availability of bonus depreciation. First, let’s define bonus depreciation. Essentially, this is a tax incentive for businesses to invest in capital assets like equipment, machinery, and technology. This bonus allows you to deduct a more significant portion of the asset’s cost in the year it is placed in service, thereby reducing your taxable income. Plus, you can claim bonus depreciation in addition to standard depreciation, resulting in even more significant write-offs that can help you realize a faster ROI on your automation investment.

Why is this so important now?

In 2023, bonus depreciation rates will be at their most generous, thanks to the Tax Cuts and Jobs Act passed in 2017. You’ll be able to deduct 100% of the cost of most assets (including automation technology) in the year they are placed in service. The property must be new and utilized in the business to qualify for bonus depreciation. Used property and property that has been previously leased do not qualify for bonus depreciation. In addition, the property must have a recovery period of 20 years or less, including the equipment’s cost in the year it is placed in service, rather than depreciating it over several years.

How significant are these benefits?

The tax benefits of bonus depreciation can be significant. For example, if a business invests $1 million in warehouse automation in 2023, it can deduct the full amount of $1 million in the year it is placed in service. This can result in a substantial reduction in the business’s taxable income for the year, which can, in turn, lower its tax liability. The tax savings can be used to reinvest in the business, pay down debt, or distribute to shareholders. This rate will start to decline in 2024 and then phase out over the next few years. So, timing is key if you want to maximize your tax savings by investing in warehouse automation.

What other benefits are there to warehouse automation?

In addition to the tax benefits, investing in warehouse automation can provide numerous operational benefits for your business. Warehouse automation can increase productivity by streamlining processes, increasing efficiency, reducing manual labor, improving order accuracy, and increasing inventory management capabilities, thereby saving money in areas such as labor costs and inventory management. With advanced technologies like machine learning and AI, you can also gain valuable insights into your operations and make data-driven decisions that improve your overall supply chain performance.

Can you give me an example?

For example, an automated storage and retrieval system can locate and retrieve products more quickly and accurately than a worker can manually, increasing order fulfillment rates and customer satisfaction. A conveyor system can transport products more efficiently and safely than workers, which can reduce the risk of workplace injuries and accidents. By investing in warehouse automation, businesses can also reduce their dependence on human labor, which can be helpful in times of labor scarcity or economic uncertainty.

What about the upfront costs?

Still, you may be wondering about the upfront costs of automation. While it’s true that significant up-front investments are often required, keep in mind that tax incentives and long-term cost savings can make the ROI more attractive than you might think.

So, what do I do now?

Investing in warehouse automation now can provide great bonus depreciation tax benefits for your business, but it’s also important to consider other factors. Whether you’re looking to cut labor costs, reduce errors, or gain valuable insights into your operations, automation can be a game-changer for your supply chain. By taking advantage of tax incentives and evaluating your options carefully, you can make the most of your investment and position your business for success in the years ahead.

When considering an investment in warehouse automation, you should carefully evaluate your needs and goals. ABCO Systems can assist you and your team in assessing the current and future production requirements, inventory management needs, and workforce capabilities. We will help you understand the costs and benefits of different types of automation solutions, such as the upfront purchase price, maintenance costs, and potential energy savings. Consider consulting with tax advisors to ensure you take full advantage of available tax incentives. ABCO Systems will ensure you get the best equipment to meet your needs. [wpforms id=”6481″]

Drop us a note for more information on Automation solutions for your Warehouse.

Unlock the Full Potential of Your Warehouse with Automation

Unlock the Full Potential of Your Warehouse with Automation

Automation is a powerful tool for streamlining warehouse operations. It can help you save time, money, and labor while improving accuracy and reducing risk. But it’s not without its challenges. Implementing automation requires careful planning, integration with your existing systems, expertise in the technology, and sometimes a significant investment of capital. That’s why it’s so important to work with a systems integrator when implementing any type of automated system.

A systems integrator is a company that specializes in helping organizations plan, design, build, implement, and maintain automated solutions for the warehouse. A good systems integrator will take the time to understand your business needs and goals before designing an integrated solution tailored to your specific requirements. In addition, they can provide ongoing technical and operational support to ensure that your automation is consistently running at its best.

Systems Integrator

Finding the right systems integrator for you may take some time and research. Look into their portfolio of projects they’ve completed in the past and ask for references from other clients. You’ll want to make sure they have the expertise and experience necessary to successfully integrate your chosen automation solutions. Once you’ve found a systems integrator that works for you, they can help you:

Top Automation Systems Integrator

With the help of a systems integrator, you can unlock the potential of automation for your warehouse and gain a competitive edge. That’s why it’s so important to take the time to find the right partner for your project. Invest in a systems integrator now and reap the rewards for years to come.

ABCO Systems offers over 50 years of experience in all areas of material handling and warehouse distribution automation.  As a Systems Integrator, we pride ourselves on being able to match the needs of our customers with the best solution for their workflow and budget. We retain longstanding relationships with partners who offer cutting-edge technology and innovation for all aspects of product movement. Whether you are just getting started with automation or are looking for new ways to increase productivity and efficiency, you can trust the ABCO Team to help you address your challenges and attain your goals in warehouse automation.

Send us a note below and find out how the ABCO Systems Team can help you find the best automation solutions for your business.

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Amigo Guided by FastFetch

FastFetch Technology Solutions

Introducing Amigo Guided by FastFetch

👇

Transform Your Warehouse Efficiency with FastFetch

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AI Powered Optimization

Our technologies leverage powerful AI and advanced algorithms to deliver significant optimizations in order picking, order fulfillment and packing, ensuring maximum efficiency and productivity

Increased Productivity

The FastFetch light-directed solutions significantly reduce the time and effort required for order picking, order fulfillment, packing and shipping. This means your pickers can complete more orders in less time, increasing overall productivity and throughput

Substantial Cost Savings

FastFetch technologies reduce labor costs by streamlining the picking process and minimizing errors. Additionally, our IntelliPack Shipping Optimization system ensures you use the most cost-effective packaging, reducing shipping costs and material waste

 

99.9% Accuracy

Our Pick-to-Light systems guide pickers with LED lights and proximity switches, virtually eliminating picking errors. This leads to more accurate orders, fewer returns, and improved customer satisfaction

Seamless Integration

FastFetch solutions are designed to easily integrate with your existing systems, minimizing downtime and ensuring a smooth transition. Our technologies work alongside your current operations, enhancing performance without the need for extensive reconfiguration

Minimal Training Needed

Our systems are simple, intuitive and very easy to learn and implement. Reducing the physical strain of traditional picking and minimizing errors, FastFetch solutions make the job easier and more enjoyable for your employees

Scalability

FastFetch solutions are modular and scalable, allowing you to start small and expand as your needs grow. This flexibility ensures that your investment can adapt to changing demands and business growth

contact us!

Schedule a meeting with an ABCO Expert to discuss your current pain points and operational goals. Our team will work with you to propose a suitable FastFetch solution based on a thorough discovery process. Explore our comprehensive solutions and discover how FastFetch can revolutionize your warehouse operations. Learn how our technologies can improve accuracy, increase productivity, reduce costs and help you achieve your goals.

Use the interactive calendar below to book a convenient time for your consultation.

Batch Picking Carts

Pick to Light Systems

Micro Pick Cells

IntelliPack Shipping Optimization System

Put Wall Solutions

Dynamic Slotting

Boost Your Warehouse Efficiency with Put Walls and Zone Picking

Boost Your Warehouse Efficiency with Put Walls and Zone Picking

In today’s competitive warehousing environment, efficient order fulfillment is essential, especially when managing large volumes of diverse SKUs. Integrating put walls with zone picking has proven to be a game-changer for many operations. This powerful combination optimizes processes, reduces travel time, and increases productivity. As a result, you can streamline picking and packing, ensuring that orders are completed quickly and accurately while lowering labor costs.

What is a Put Wall?

A put wall is an innovative system that consolidates picked items from various warehouse zones into individual customer orders. Acting as a central sorting station, it ensures that items from different areas come together efficiently. This setup simplifies the verification and packing of each order.

One key advantage of using a put wall is its ability to significantly reduce the number of scans needed during order fulfillment. Instead of scanning each item, the system requires only the sub-order barcode to be scanned at the put wall. Consequently, this approach saves time, reduces errors, and enhances the overall efficiency of the packing process. With the ability to handle high volumes of orders quickly and precisely, put walls become essential tools for managing complex order fulfillment, especially during peak periods.

Zone Picking: A Game-Changer in Order Fulfillment

Zone picking divides the warehouse into distinct zones, with each picker assigned to a specific area. This method significantly reduces travel time because pickers only move within their designated zone to gather items. When you integrate zone picking with put walls, the efficiency of order fulfillment increases even further. Items picked from different zones are brought to the put wall, where they are consolidated and packed for shipping. Therefore, this method not only speeds up the process but also reduces the chances of errors, ensuring each order is accurate.

Diagram of a Warehouse with zonal picking and a put wall to consolidate orders

AI-Driven Efficiency

At ABCO Systems, we take put wall and zone picking solutions to the next level by incorporating cutting-edge AI technology. Our system optimizes order picking batches and calculates the shortest route between all items on the pick list. With this intelligent approach, you save time and reduce wear and tear on both equipment and employees.

Optimized Picking Route diagram

AI-powered batch optimization ensures that every second counts. This precision and automation boost productivity and lead to a more satisfied workforce. When tasks are completed quickly and accurately, employees experience less physical strain, which ultimately results in higher job satisfaction.

The Benefits of Our Put Wall Solutions

Increased Efficiency: Put walls combined with zone picking streamline order fulfillment, reducing travel time and boosting productivity.

Error Reduction: Consolidating items at the put wall and reducing individual scans minimizes the risk of errors, ensuring every order is accurate.

AI Optimization: Our advanced AI-driven system optimizes picking routes and batch sizes, leading to faster order processing and less equipment wear.

Scalability and Flexibility: The put wall solution easily scales to meet demand surges. Adding more putters to the same wall during peak periods increases throughput without major infrastructure changes.

Improved Employee Satisfaction: The system’s efficiency reduces physical strain on workers, resulting in higher job satisfaction and lower turnover rates.

Our put walls zonal picking solutions are designed to revolutionize your warehouse operations. By leveraging AI and strategic zone layouts, we help you achieve greater efficiency, accuracy, and employee satisfaction. Contact us today to learn more about how our solutions can meet your unique needs or use the calendar below to schedule a meeting with an ABCO Expert.

FastFetch Micro Pick Cells: Revolutionizing High-Volume Order Fulfillment

In today’s fast-paced e-commerce world, efficiency is crucial. Every second matters, and even slight improvements in order fulfillment can lead to significant gains in productivity, cost savings, and customer satisfaction. This is where our FastFetch Micro Pick Cells excel—a compact yet powerful configuration of our award-winning light-directed picking technology.

What is a Micro Pick Cell?

The Micro Pick Cell is a specialized setup designed to deliver high-speed, high-accuracy picking within a minimal footprint. This solution is perfect for operations like kitting services or subscription box assembly. When you need to process a large volume of orders quickly, but handle a limited number of SKUs, typically up to 100, the Micro Pick Cell offers a streamlined approach. It allows you to process large number of orders swiftly and accurately in a compact space.

Warehouse with multiple micro pick cells and conveyors for speedy and accurate order fulfillment

Engineered to boost picking speed and productivity, the Micro Pick Cell minimizes wasted time spent walking and manually searching for items. By consolidating the picking process into a streamlined, light-directed workflow, it virtually eliminates errors. Each order gets fulfilled with speed and precision.

Key Features and Benefits

Light-Directed Picking Technology

At the core of the Micro Pick Cell is our proven light-directed picking technology, known for its speed and accuracy. The system uses LED displays to guide pickers to the correct items, reducing errors and significantly increasing productivity. What makes our pick-to-light systems unique is their “NO TOUCH” technology. Traditional systems rely on mechanical buttons that wear out over time, but our solutions use advanced proximity sensors. This eliminates the need for physical contact, enhancing durability and reliability. Pickers work intuitively with their hands free, speeding up the picking process and creating a more pleasant work experience.

Compact and Cost-Effective Design

The Micro Pick Cell stands out with its small footprint, making it an ideal solution for businesses with limited space and high demand for efficient order processing. Despite its compact size, the Micro Pick Cell delivers powerful performance, ensuring you make the most of your available space.

FastFetch Micro pick cells dense setup

Minimal Infrastructure Requirements

Designed for seamless integration, the Micro Pick Cell requires minimal infrastructure investment. This reduces setup time and costs, allowing you to start benefiting from the system almost immediately.

Scalability to Meet Demand

The modular design of the Micro Pick Cell allows for easy scaling to meet increasing demand. Whether you’re dealing with seasonal order spikes or long-term business growth, you can expand the system to fit your needs without significant additional costs.

Why Choose the FastFetch Micro Pick Cell Solution?

The exceptional flexibility of our Micro Pick Cells sets them apart. They adapt seamlessly to fluctuations in demand, allowing your operation to scale efficiently during peak periods without compromising performance. This adaptability ensures your business maintains high levels of productivity and customer satisfaction, even during the most demanding times.

In the competitive world of order fulfillment, every advantage counts. Our solution offers a unique combination of speed, accuracy, and cost-effectiveness to give your business the edge it needs. With a small upfront investment, quick ROI, and the flexibility to scale as your business grows, the Micro Pick Cell is a smart choice for optimizing your order fulfillment process.

Ready to revolutionize your picking operations?

Contact us today to learn more about how this innovative technology can improve your warehouse operations. Or, simply pick a date and time in the calendar below to schedule a meeting with an ABCO expert.

Maximizing Efficiency and Reliability with Preventative Maintenance

In the world of material handling and logistics, where efficiency and reliability are keys to competitive advantages and happy customers, the importance of preventative maintenance cannot be overstated. At ABCO Systems, we recognize that our commitment to our clients doesn’t end with the sale. We provide comprehensive post-sale servicing and maintenance plans that keep automation equipment in top condition long after the initial purchase.

Why Preventative Maintenance Matters

Preventative maintenance goes beyond simply fixing problems as they arise. It involves proactive steps to prevent issues from occurring in the first place. By conducting regular inspections, lubrication, and adjustments, our skilled technicians can identify potential issues early on and address them before they escalate into costly repairs or downtime. This proactive approach not only extends the lifespan of automation equipment but also enhances its overall reliability and efficiency.

Comprehensive Maintenance and Servicing Programs

ABCO Systems offers a range of preventative maintenance plans tailored to meet the unique needs of each business we serve. Our comprehensive maintenance agreement includes semestral checkups encompassing thorough inspections, cleaning, lubrication of moving parts, electrical and controls checkups, and emergency stops verification. This meticulous approach allows us to identify potential issues early on, mitigating the risk of costly breakdowns and disruptions.

Key Benefits of Preventative Maintenance

  • Maximizing Equipment Reliability: Regular servicing and inspections help businesses identify worn components or potential failures before they escalate into major problems. This minimizes unexpected downtime and ensures that equipment functions at optimal levels.
  • Reducing Long-Term Operating Costs: Addressing minor issues early on can prevent expensive repairs or replacements down the line. Additionally, our maintenance agreement offers discounts on original parts and replacement work expenses, providing further cost savings.
  • Enhancing Workplace Safety: Faulty or poorly maintained equipment can pose serious risks to employees and compromise overall facility safety. Regular inspections and maintenance checks help identify and rectify safety hazards, creating a secure working environment.

Spare Parts Inventory Management

One of the standout features of our maintenance services is our spare parts inventory management plan. We maintain a well-stocked inventory of critical components, ensuring prompt response to any emergency part replacement needs. This readiness minimizes downtime and swiftly addresses unforeseen maintenance requirements, keeping our clients’ operations running smoothly around the clock.

ABCO Servicing and Maintenance

Conclusion

Preventative maintenance is a cornerstone of efficient and reliable material handling operations. By proactively addressing maintenance needs, businesses can minimize downtime, optimize equipment performance, reduce operating costs, and enhance workplace safety. At ABCO Systems, we are dedicated to helping our clients maximize the value of their material handling investments through our comprehensive maintenance services. Contact us today to learn more about how preventative maintenance can benefit your organization or fill in your information HERE and an ABCO Expert will contact you shortly to set up a meeting.

IntelliPack: The Solution to New Jersey’s Packaging Challenges

In today’s fast-paced e-commerce environment, fulfillment companies face a significant challenge: shipping too much “air“. This inefficiency arises when carton boxes used for shipping orders are not filled to their optimal capacity, leading to wasted space, excess packaging materials, and higher shipping costs. This issue has recently gained legislative attention, as evidenced by New Jersey’s new bill aimed at reducing packing waste by limiting the size of shipping boxes. IntelliPack, our innovative packing and shipping optimization technology, offers a comprehensive solution to this problem, providing numerous benefits in the process.

The Legislative Landscape and the Industry Challenge

The state of New Jersey has a history of mandating packaging changes. A New Jersey law signed in 2022 took effect this year banning polystyrene packing peanuts and requiring various levels of recycled content in different packaging materials. A recent report by packagingdive.com has announced that the New Jersey Senate has passed a bill (S226) that prohibits large online and major retailers from shipping products in boxes that exceed two times the volume of the product being shipped. This legislation is part of a broader effort to reduce packaging waste and its environmental impact by the Environment New Jersey (see environmentamerica.org/newjersey). The bill’s passage highlights a common issue in the logistics industry: inefficient packaging that leads to wasted materials and increased shipping costs.

How IntelliPack Solves These Challenges

Our IntelliPack packing and shipping optimization system is designed to address these issues head-on, providing a robust solution for modern fulfillment operations. Here’s how:

AI-Powered Cartonization: IntelliPack uses advanced AI algorithms to calculate the best carton box size for each order. By selecting the optimal box size, IntelliPack ensures that space is utilized efficiently, reducing the amount of “air” shipped. This not only minimizes the use of excess corrugate and dunnage but also cuts down on shipping costs.

Reduced Carbon Footprint: By optimizing box sizes, IntelliPack significantly reduces the environmental impact of shipping. Smaller, more efficiently packed boxes mean fewer trucks on the road, less fuel consumption, and a lower overall carbon footprint. This aligns with the legislative goals of reducing packaging waste and promotes sustainable business practices.

Improved Operational Efficiency: IntelliPack integrates seamlessly with your existing order management system, optimizing the entire packing process. This ensures that every order is packed quickly and efficiently, saving valuable time and resources, and improving the picker work experience. The light-directed picking of the right box further streamlines the process, enhancing productivity and reducing errors.

Enhanced Picker Experience: With IntelliPack, companies can save on multiple fronts—time, corrugate, dunnage, and shipping costs. The AI-powered system minimizes the need for extra filler material, reduces the volume of packaging used, and ensures that each package is as compact and lightweight as possible. This translates to significant savings in shipping costs, as you ship less “air” and more product.

IntelliPack Packing and Shipping Optimization Technology

The Bottom Line

IntelliPack is more than just a packing and shipping solution; it’s a comprehensive approach to modernizing and optimizing your fulfillment operations. By leveraging AI technology, IntelliPack not only complies with new legislative requirements but also drives significant cost savings and sustainability improvements.

For companies looking to stay ahead of industry trends and regulatory changes, IntelliPack is the answer. Interested in learning more about how IntelliPack can transform your operations? Reach out to us today to schedule a meeting with one of our experts. Or better yet, visit us on July 18th in our showroom in Carlstadt, NJ, for our ABCO Automation Innovation 2024 Trade Show, where you can see live demos of IntelliPack and our entire range of cutting-edge picking technologies. Free registration for the show HERE.

FastFetch Batch Picking Carts: The Solution to Dropped Wi-Fi Signals

FastFetch Batch Picking Carts: The Solution to Dropped Wi-Fi Signals

In the bustling environment of a warehouse, every second counts. Efficiency and productivity are paramount, and any disruption can lead to significant financial losses. A recent article by MMH referring to a study by StayLinked, titled ‘Dropped Sessions – The Hidden Productivity Killer,’ has highlighted a critical issue affecting many warehouses: dropped Wi-Fi sessions. According to the study, over 30% of workers experience a dropped session at least once per hour, costing an average of $29.23 per worker, per day in lost productivity. For a warehouse with 50 workers, this equates to over $400,000 annually.

In large picking operations, companies often deploy extensive equipment to boost Wi-Fi signals to pickers. These signal enhancers incur significant upfront costs and continuous ongoing expenses, as they require power and regular maintenance. Despite these efforts, signal loss remains a frequent problem. When Wi-Fi signals drop, RF equipment typically enters a state of “clocking” (the old spinning hourglass or circle for loading nowadays). This disruption forces users to log back in, causing significant downtime. The cumulative effect of these interruptions can be quite substantial, leading to lost productivity and increased operational costs. As highlighted in the StayLinked study, resolving these connectivity issues requires both direct costs and creates indirect impacts on workflow efficiency.

But, there is a solution! ABCO Systems’ patented FastFetch Batch Picking Carts have a game-changing feature: independence from constant Wi-Fi access. Unlike traditional RF equipment that requires a continuous Wi-Fi signal, our Batch Picking Carts are designed to download the batches of orders to a tablet attached on the cart. This innovation ensures that picking operations can continue seamlessly, even in areas with weak or no Wi-Fi signal.

How Our Batch Picking Carts Work

When workers begin their picking tasks, the Batch Picking Carts download all necessary data locally to the tablet attached to the cart. Instead of relying on Wi-Fi to direct picking operations, our technology utilizes infrared communication to interact with the light modules that guide the picking process. This approach virtually eliminates the problem of low Wi-Fi connectivity altogether. Even if the Wi-Fi signal drops, the cart can continue to operate without interruption because all the required data is stored locally. Once the cart is back within a Wi-Fi zone, it automatically uploads the completed tasks, ensuring that all data is synchronized with the Warehouse Management System (WMS). This process eliminates the frustrating and costly downtime associated with lost Wi-Fi signals.

The Benefits of Wi-Fi Independent Picking

Continuous Productivity: By removing the dependency on a constant Wi-Fi signal, our Batch Picking Carts prevent the delays caused by dropped sessions. Workers can keep picking without interruptions, maintaining high levels of productivity throughout their shifts.

Cost Savings: As highlighted in the StayLinked study, dropped sessions can cost warehouses thousands of dollars each year. Our solution minimizes these losses by ensuring that work can continue uninterrupted, regardless of Wi-Fi connectivity.

Enhanced Efficiency: Without the need to reconnect or re-login after a dropped session, workers save valuable time. This streamlined process not only boosts efficiency but also reduces the frustration and stress associated with connectivity issues.

Improved Picking Experience: The use of infrared communication and local data storage vastly improves the picking experience for workers. They no longer have to log in countless times or move around to catch a better signal, leading to higher worker happiness and satisfaction. This smoother workflow contributes to a more pleasant and productive working environment.

A Real-World Solution to a Common Problem

The StayLinked study underscores the widespread nature of dropped sessions and their impact on warehouse operations. In most warehouses, dropped sessions are considered an unavoidable part of the job. However, with our Batch Picking Carts, this no longer has to be the case. Our technology offers a practical solution to a pervasive problem, allowing warehouses to operate more smoothly and efficiently. To learn more about our Batch Picking Carts and how they can enhance your warehouse operations, watch the short video explainer featuring our CEO. See for yourself how this innovative solution can revolutionize your picking processes and significantly improve your bottom line.

 

Read the full StayLinked study HERE.

At ABCO Systems, we are committed to providing cutting-edge solutions that address real-world challenges in the logistics and supply chain industry. Our Batch Picking Carts are just one example of how we are driving innovation to help our customers achieve greater efficiency and profitability.

If you’re interested in learning more about our Batch Picking Cart solution and how it can benefit your warehouse operations, we invite you to schedule a meeting with an ABCO expert. Please reach out to us by filling your information in our CONTACT FORM and an ABCO representative will get in touch with you shortly to discuss your needs and arrange a live demo. Don’t let dropped Wi-Fi signals hinder your productivity—discover the difference our Batch Picking Carts can make today.

ABCO Systems Announces Strategic Partnership with URBX to Revolutionize Warehouse Automation

ABCO Systems Announces Strategic Partnership with URBX to Revolutionize Warehouse Automation

ABCO Systems is thrilled to announce a groundbreaking strategic partnership with URBX, a pioneering robotic startup renowned for its innovative order fulfillment solutions. This collaboration is poised to bring transformative efficiency and accuracy enhancements to our customers, marking a new era in warehouse automation.

URBX Robotic Fulfillment System

URBX has rapidly emerged as a game-changer in the industry with their cutting-edge fulfillment system, which features a double deep storage configuration and an ultra-efficient conveyor system. Their innovative approach maximizes space utilization while streamlining the picking of totes or containers, resulting in unprecedented levels of efficiency and accuracy.

By joining forces, ABCO Systems and URBX will combine their expertise to create a powerful synergy that will drive growth and success for both organizations. ABCO’s deep knowledge and experience in warehouse automation, coupled with URBX’s high-density and high-speed robotic Goods-To-Person System, will enable us to deliver state-of-the-art solutions that turn supply chains into competitive advantages for brands and retailers.

“Our partnership with URBX is a great milestone for both companies,” said Seth Weisberg, CEO at ABCO Systems. “Together, we will be delivering cutting-edge technology to today’s material handling automation, bringing innovative solutions that will elevate our offerings and deliver greater value to our customers’ operations.”

URBX Robot

“This collaboration not only strengthens our capabilities but also aligns with our mission to continually push the boundaries of what is possible in warehouse automation. We are excited about the possibilities this partnership holds and look forward to sharing more updates on how we will elevate our service offerings through this strategic collaboration.”

Stay tuned for more news on how ABCO Systems and URBX will transform your warehousing operations and drive your business toward unparalleled efficiency and success.

About URBX:
URBX is an innovative robotic startup that provides high-density and high-speed robotic order fulfillment solutions. Their advanced systems are engineered to maximize space utilization and streamline the picking process, delivering exceptional efficiency and accuracy to warehouse operations.

Learn more about URBX on: urbx.com

Importance of Preventative Maintenance in Material Handling

Importance of Preventative Maintenance in Material Handling

In the fast-paced world of material handling and logistics, where efficiency and reliability are paramount, the importance of preventative maintenance is often overlooked, but it cannot be overstated. Regular maintenance and servicing play a crucial role in prolonging the lifespan of automation equipment, ensuring optimal performance, and safeguarding against costly breakdowns and downtime. At ABCO Systems, we understand the critical role that preventative maintenance plays in the success of our clients’ operations. That’s why we’re committed to providing comprehensive maintenance and servicing programs that go above and beyond to meet the unique needs of each business we serve.

Conveyor Maintenance

Why Preventative Maintenance Matters

Preventative maintenance is not just about fixing problems when they arise; it’s about taking proactive steps to prevent issues from occurring in the first place. By conducting regular inspections, lubrication, and adjustments, our maintenance technicians can identify potential issues early on and address them before they escalate into costly repairs or downtime. This proactive approach not only extends the lifespan of automation equipment but also improves its overall reliability and efficiency.

Key Benefits of Preventative Maintenance

ABCO Systems offers comprehensive preventative maintenance plans designed to keep our clients’ operations running seamlessly. Our semestral maintenance checkup encompasses thorough inspections, cleaning, lubrication of moving parts, electrical and controls checkups, and emergency stops verification. This proactive approach allows us to identify potential issues early on and address them in advance, mitigating the risk of costly breakdowns and disruptions.

Warehouse Automation Maintenance
Conveyor Maintenance
Controls Check-Up
Lubrication

One of the key benefits of preventative maintenance is its ability to maximize equipment reliability. By regularly servicing and inspecting material handling equipment, businesses can identify worn components or potential failures before they escalate into major problems. This not only minimizes the likelihood of unexpected downtime but also enhances operational efficiency by ensuring that equipment is functioning at optimal levels.

Moreover, preventative maintenance can significantly reduce long-term operating costs. By addressing minor issues early on, businesses can avoid expensive repairs or replacements down the line. Additionally, our maintenance agreement offers discounts on original parts and replacement work expenses, providing further cost savings to our clients.

Another critical aspect of preventative maintenance is its role in ensuring workplace safety. Faulty or poorly maintained equipment can pose serious risks to employees and compromise the overall safety of the facility. By conducting regular inspections and maintenance checks, businesses can identify and rectify safety hazards, creating a secure working environment for their staff.

Furthermore, our spare parts inventory management service ensures prompt response to any emergency part replacement needs. By maintaining a well-stocked inventory of critical components, we can minimize downtime and swiftly address any unforeseen maintenance requirements, keeping our clients’ operations running smoothly around the clock.

In conclusion, preventative maintenance is a cornerstone of efficient and reliable material handling operations. By proactively addressing maintenance needs, businesses can minimize downtime, optimize equipment performance, reduce operating costs, and enhance workplace safety. At ABCO Systems, we are committed to helping our clients maximize the value of their material handling investments through our comprehensive maintenance services. Contact us today to learn more about how preventative maintenance can benefit your organization.