What is a Put Wall?
A put wall is an innovative system that consolidates picked items from various warehouse zones into individual customer orders. Acting as a central sorting station, it ensures that items from different areas come together efficiently. This setup simplifies the verification and packing of each order.
One key advantage of using a put wall is its ability to significantly reduce the number of scans needed during order fulfillment. Instead of scanning each item, the system requires only the sub-order barcode to be scanned at the put wall. Consequently, this approach saves time, reduces errors, and enhances the overall efficiency of the packing process. With the ability to handle high volumes of orders quickly and precisely, put walls become essential tools for managing complex order fulfillment, especially during peak periods.
Zone Picking: A Game-Changer in Order Fulfillment
Zone picking divides the warehouse into distinct zones, with each picker assigned to a specific area. This method significantly reduces travel time because pickers only move within their designated zone to gather items. When you integrate zone picking with put walls, the efficiency of order fulfillment increases even further. Items picked from different zones are brought to the put wall, where they are consolidated and packed for shipping. Therefore, this method not only speeds up the process but also reduces the chances of errors, ensuring each order is accurate.
AI-Driven Efficiency
At ABCO Systems, we take put wall and zone picking solutions to the next level by incorporating cutting-edge AI technology. Our system optimizes order picking batches and calculates the shortest route between all items on the pick list. With this intelligent approach, you save time and reduce wear and tear on both equipment and employees.
AI-powered batch optimization ensures that every second counts. This precision and automation boost productivity and lead to a more satisfied workforce. When tasks are completed quickly and accurately, employees experience less physical strain, which ultimately results in higher job satisfaction.
The Benefits of Our Put Wall Solutions
Increased Efficiency: Put walls combined with zone picking streamline order fulfillment, reducing travel time and boosting productivity.
Error Reduction: Consolidating items at the put wall and reducing individual scans minimizes the risk of errors, ensuring every order is accurate.
AI Optimization: Our advanced AI-driven system optimizes picking routes and batch sizes, leading to faster order processing and less equipment wear.
Scalability and Flexibility: The put wall solution easily scales to meet demand surges. Adding more putters to the same wall during peak periods increases throughput without major infrastructure changes.
Improved Employee Satisfaction: The system’s efficiency reduces physical strain on workers, resulting in higher job satisfaction and lower turnover rates.
Our put walls zonal picking solutions are designed to revolutionize your warehouse operations. By leveraging AI and strategic zone layouts, we help you achieve greater efficiency, accuracy, and employee satisfaction. Contact us today to learn more about how our solutions can meet your unique needs or use the calendar below to schedule a meeting with an ABCO Expert.
