People tend to call any elevated platform a “mezzanine” these days, but that can be a big mistake, especially in the permitting process. The terms equipment (or work) platform and mezzanine both refer to structures that create an intermediate floor. There are some important nuances however, and whether you call a structure a mezzanine or an equipment platform can have serious implications when it comes to the ease of getting building permits, as well as construction costs. The impact on your taxes and depreciation will also vary depending on the term used.
What’s a warehouse mezzanine? What’s a work platform?
A mezzanine is a relatively permanent structure that is typically installed within an existing building or industrial facility. It is a raised platform that is constructed above the ground floor, typically supported by existing columns or posts, and is designed to provide additional floor space for storage, office space, or other purposes. Mezzanines can be designed and installed in a wide range of configurations to meet the specific needs of the facility.
A warehouse platform, on the other hand, is a raised platform that is typically designed and constructed as a stand-alone structure with the aim to provide additional floor space for storage, manufacturing, or other industrial processes. Warehouse platforms are generally larger and more robust than mezzanines and are designed to support heavy loads and equipment.
The pivotal differences: Is it part of the facility? What will you be using it for?
The critical distinction lies in the platform’s association with the facility. It hinges on whether the authorities classify the mezzanine as an integral part of the building or as capital equipment. Numerous newly constructed buildings incorporate what they refer to as “mezzanine levels” into their structural design. When a platform is deemed an inherent component of a building rather than capital equipment, it may be subject to compliance with building codes, restroom requirements, accessibility standards, and may influence tax rates and depreciation schedules.
Another key factor is the intent – It is imperative to ensure that building permit authorities and regulatory bodies fully grasp the purpose and design of the structure. To achieve this, it’s advisable to refer to your mezzanine project using designations such as “work platforms,” “elevated platforms,” “storage platforms,” “equipment platforms,” etc. These terms offer greater precision and clarity compared to the overly encompassing and sometimes imprecise term “mezzanine.”
This can impact your taxes since in some states mezzanines are considered part of the square footage of the facility, while platforms aren’t. This can seriously impact on property taxes every year, as well as depreciation deductions since capital equipment depreciates differently.
Practical Applications
Combined with various warehouse automation equipment, mezzanines can provide a great option to grow in your existing footprint by optimal usage of the cube in a variety of applications:
Storage
Production
Offices/Administrative Space
Equipment positioning
Picking Modules
Utilizing the vertical space with a mezzanine means that you need to move material between levels without creating bottlenecks. This means that you will need automation equipment to move materials up and down between levels. The technology for this purpose can be grouped into 3 general categories:
Spiral Conveyors. This type of conveyor has a small footprint and provides excellent throughput, usually for handling of cartons, totes and less than pallet loads.
Incline Conveyors. Though it is less space efficient than spiral conveyors, the incline conveyor is a very economical and robust option for automated handling of a wide variety of loads.
Vertical Lifts. These sturdy pieces of equipment have a small footprint and are particularly effective in setups where heavier loads or bulky items need to be lifted.
In a warehouse environment one of the most important advantages of elevated platforms is their high-density storage application. Generally speaking, these can be classified in 3 groups:
Rack Supported Mezzanines. These mezzanine configurations combine high bay pallet racking with walkways between the rack. The racks can be fitted with carton flow for dense order picking and mixed storage of pallets. Rack supported mezzanines allow a multitude of options for customization and are a very economical choice for vertical space utilization.
Shelving Mezzanines. Applied in configurations for handling small items such as parts or tools. This type of platform maximizes the number of storage bins, allowing for a great number of SKUs to be organized in a concentrated space while remaining easily accessible for pickers.
Multilevel Pick Modules. These highly customizable solutions integrate various storage solutions that enable a very efficient movement of product by combining elements of mezzanines with conveyors, spirals, pallet/carton flow, static racking and shelving, pick/put to light etc. They are specially designed with zoning and provide significant cost savings for broken pallet, full-case or open-carton picking.
How we can help you
The choice between a mezzanine and a warehouse platform ultimately depends on the specific needs of the facility and the goals of the business. As a true systems integrator, ABCO Systems also has a vast experience in designing and delivering these kinds of solutions, including a very efficient navigation of the permitting process. Reach out to us today to get started!
Conveyor systems have become a staple of modern warehousing operations. These mechanical marvels play a pivotal role in efficiently and swiftly moving goods, enhancing productivity, and ensuring seamless and safe material handling. Whether you’re dealing with a large-scale distribution center or a smaller storage facility, selecting the right conveyor system is a critical decision. In this blog post, we’ll explore the types of conveyor systems and discuss their key benefits, shedding light on their technology and practical applications.
Key Benefits of Conveyor Systems
Productivity and Speed of Movement
Conveyor systems accelerate the movement of goods within a warehouse, resulting in faster throughput and order fulfillment. They maintain a consistent pace, minimizing bottlenecks and ensuring a smooth flow of products.
Efficiency and Flexibility
Conveyor systems enhance warehouse efficiency by automating material handling processes thereby reducing labor costs. They also offer flexibility in routing, sorting, and handling various items, enabling quick adaptations to changing operational needs.
Safety
Safety is paramount in any warehouse setting. Conveyor systems are designed with safety features, reducing the risk of accidents and injuries associated with manual handling. They help maintain a safe working environment for employees.
Types of Conveyor Systems
Belt Conveyors:
Technology: Belt conveyors use continuous belts made of rubber, plastic, or fabric to transport items. They run on pulleys or drive units. Application: Ideal for transporting bulk materials, packages, and irregularly shaped items. Commonly used in distribution centers, airports, retail, and manufacturing facilities.
Roller Conveyors:
Technology: Roller conveyors use cylindrical rollers to move items. They can be motorized or gravity-based, providing flexibility in operation. Application: Suited for light to medium heavy items. They are commonly found in distribution centers, warehouses, and assembly lines.
Chain Conveyors:
Technology: Chain conveyors use interlinked chains to move products. They can handle heavy loads and are powered by electric motors. Application: Ideal for moving pallets or heavy products in warehouses and distribution centers, as well as in industries like automotive, construction, and food processing.
Slat Conveyors:
Technology: Slat conveyors consist of slats or plates connected to a chain. They are designed for handling heavy and temperature specific items. Application: Commonly used in heavier industrial facilities for transporting heavy or hot items.
Overhead Conveyors:
Technology: Overhead conveyors use a track system with suspended hooks, carriers, or trolleys to move items above the workspace. Application: Suitable for painting lines, assembly lines, and storage facilities, particularly in cases where floor space is limited.
Key Considerations when Choosing a Conveyor System
When selecting a conveyor system for your warehouse, it’s crucial to consider a range of factors that will impact its effectiveness. Here’s a list of key considerations in bullet point format:
Type of Goods/Materials to be Handled
Different conveyor systems are designed to handle specific types of goods. Consider whether you’re transporting boxes, pallets, irregularly shaped items, or even delicate or fragile materials. The choice of conveyor should align with the nature of your products.
Throughput
Determine the volume of items your conveyor system needs to handle within a given timeframe. High-throughput operations require robust systems to prevent bottlenecks, while low-throughput setups may benefit from more cost-effective solutions.
Available Space
The layout of your warehouse and the space available for conveyor installation are critical. Some conveyor types may require more floor space, while others can utilize vertical space effectively. Ensuring that the system fits seamlessly within your facility and optimally uses the available vertical space is very important.
Budget and ROI
Establish a clear budget for your conveyor system. Costs may vary significantly depending on the conveyor type, technology, and additional features. Balancing your budget with your operational needs is essential. On the other hand, automated systems reduce the need for manual labor, so calculating the ROI on your investment provides insights into the overall benefits of the implemented solution.
Scalability to Cover Long-Term Goals
Consider the future of your business and warehouse operations. A conveyor system should be scalable to accommodate growth and evolving requirements. Analyze the ease with which you can adapt, expand, modify, or reconfigure the system to meet long-term goals.
By carefully evaluating these considerations, you can make an informed decision and select a conveyor system that aligns with your specific needs, maximizes efficiency, and supports your warehouse’s growth and success.
At ABCO Systems, we understand the significance of choosing the right conveyor system for your warehouse. With decades of experience in consultancy, design, and installation of conveyor systems of all types and sizes, we’ve helped countless businesses achieve efficient and seamless material handling. But our commitment doesn’t end there. We go the extra mile by offering comprehensive preventative maintenance and servicing program to protect your investment and optimize your operations for years to come. Reach out to us today to explore the ideal conveyor solution for your specific needs and let ABCO Systems be a trusted partner in your journey to a more efficient and productive warehouse!
In the world of modern warehousing, the demand for optimized space utilization is a constant challenge. Traditional racking systems have long been the mainstay in the warehousing industry, providing reliable and robust storage solutions. However, as operational demands surge and available space is at a premium, the quest for more space-efficient solutions becomes imperative. High-density storage technologies offer an array of solutions for businesses seeking to maximize their warehousing operations. In this blogpost, we delve deeper into the subject of high-density storage, revealing its potential to revolutionize your processes.
The Dilemma of Space and Efficiency
Efficiency and space utilization are integral elements of warehousing success. High-density storage solutions offer the elusive answer to this space-efficiency conundrum. These innovative systems are meticulously designed to do more than merely expand capacity; they also prioritize accessibility, organization, and efficiency.
Pushback Racking: Dynamic Optimization
Among the unsung heroes of high-density storage is pushback racking. Distinct from traditional pallet racking, pushback systems permit multiple pallets to be stored within a single lane. This dynamic storage system hinges on specially designed carts and rails that facilitate the sliding of pallets into the system as new ones are loaded. It not only optimizes space, but it also significantly enhances accessibility, making it an adaptable choice for high-velocity goods.
Pallet Shuttle Systems: Efficiency Redefined
Pallet shuttle systems represent another hidden gem within high-density storage, offering an efficient and cost-effective way to store large quantities of goods. These systems employ motorized shuttles that transport pallets within deep storage lanes. By eliminating the need for forklifts to enter the storage lanes, shuttle systems save time, reduce labor costs, and dramatically optimize the warehousing operations. These systems are also configurable and customizable, allowing users to tailor them to their specific needs. They can be used in a variety of applications and are designed to be compatible with existing racking and shelving, making them an ideal solution for those looking to upgrade their existing storage solutions.
Very Narrow Aisle (VNA) Solutions: Precision in Cramped Quarters
For situations where every inch of space is critical, Very Narrow Aisle (VNA) solutions provide an answer. These systems, coupled with specialized turret forklifts, function in aisles that are substantially narrower than those required by traditional racking systems. VNA designs make optimal use of vertical space while ensuring that each pallet position remains easily accessible. They represent the ultimate choice for those seeking to optimize storage within tight confines and make the most out of the available warehouse square footage.
Automated Retrieval: The Fusion of Precision and Speed
To harness the full potential of high-density storage, automation is the key. Automated storage and retrieval systems (AS/RS) work seamlessly with high-density storage solutions, delivering unparalleled precision and speed. These systems transport products directly to operators, eliminating the need for manual retrieval. AS/RS systems are highly efficient and reliable, allowing for rapid product movement and provide the ability to respond to orders faster and in a more cost-effective way.
The automation of storage and retrieval processes also offers distinct advantages when it comes to inventory management. Automation means that products can be tracked extremely accurately as they move through the warehouse, providing real-time visibility into inventory levels. This allows companies to react quickly to changes in demand, ensuring that they always have the right amount of stock on hand, while achieving unparalleled accuracy and speed when handling the inventory.
The Route to Space Optimization
High-density storage solutions can be your gateway to space optimization and heightened efficiency. By embracing these innovative systems, you open the door to a more organized, streamlined, and cost-effective warehousing operation. Here are several tips to set you on the path:
Assess Your Needs: Commence by evaluating your current storage requirements and the constraints of your warehousing space. This initial step will help you ascertain the specific high-density solution that best aligns with your demands.
Seek Expert Guidance: High-density storage is not a one-size-fits-all remedy. Collaborate with experts who possess a comprehensive understanding of your industry and its unique challenges. Their expertise can be invaluable in designing a tailored solution.
Plan for Growth: Ensure that the high-density solution you choose can accommodate your projected growth. High-density storage represents an investment in your future, one that should be scalable to meet your evolving needs.
Invest in Employee Training: Implement comprehensive training programs to ensure that your employees are well-versed in the new system. Proper training will result in safer and more efficient operations.
Establish a Maintenance Routine: High-density storage solutions, like any other machinery, necessitate regular maintenance. Develop a schedule for routine maintenance to ensure your system operates at its optimal performance level.
The potential for more efficient, organized, and space-optimized warehousing operations is within reach. By partnering with ABCO, you can explore a world beyond traditional racking and position your business for growth and success even in the challenging landscape of economic uncertainty. Reach out to us today to get started!
In the labyrinth world of modern warehousing, where precision and efficiency reign supreme, the emergence of Autonomous Guided Vehicles (AGVs) has been nothing short of revolutionary. AGVs are able to navigate through this intricate maze, transforming the way businesses handle material transport within their facilities. In this guide, we embark on a journey through the winding paths of AGVs, unveiling their capabilities, diverse applications, and the manifold benefits they bring to the logistics and warehousing business operations.
AGVs: The Vanguard of Automation
Autonomous Guided Vehicles (AGVs) are self-contained, self-propelled robotic vehicles engineered to perform material transport tasks autonomously. These tireless machines navigate through warehouses using an array of navigation systems, each with its unique advantages and applications.
The Navigation Spectrum
AGVs use several different types of navigation systems, each designed to suit specific environments and tasks:
Magnetic Guide Tape: AGVs equipped with magnetic sensors follow predefined paths marked by magnetic tape on the floor, making them ideal for precise, repeatable routes.
Wired Navigation: Wired navigation uses embedded wires or cables in the floor to guide AGVs, ensuring they remain on their designated paths.
Laser Target Navigation: AGVs use lasers to identify and follow reflective targets placed strategically throughout the warehouse, providing flexibility in route planning.
Inertial Navigation: These AGVs rely on accelerometers and gyroscopes to track their movement, making them adaptable to dynamic environments.
Vision Guidance: Vision-based systems use cameras and machine vision algorithms to navigate, offering high flexibility and adaptability.
Geoguidance: These systems utilize natural features like landmarks or magnetic fields for navigation, ideal for outdoor or non-standard environments.
LiDAR: AGVs equipped with LiDAR sensors create detailed maps of their surroundings, enabling precise positioning and obstacle avoidance.
Applications for AGVs
AGVs are versatile workhorses with applications spanning various industries:
Automated Guided Carts: Ideal for carrying smaller loads and materials within factories and warehouses.Forklift AGVs: Equipped with forklift mechanisms, these AGVs excel in pallet handling and are commonly used in logistics and distribution centers.
Towing AGVs: These AGVs tow multiple carts, optimizing material flow and reducing the need for manual transport.
Unit Load Handlers: Designed for heavy lifting, unit load handlers excel in moving large, single items.
Heavy Burden Carriers: These robust AGVs are built for transporting exceptionally heavy loads, making them indispensable in industries like automotive manufacturing.
Autonomous Mobile Robots (AMRs): AMRs are highly adaptable AGVs that can be programmed for various tasks, from material transport to collaborative operations with human workers.
Benefits of AGVs
The adoption of AGVs in warehouses and manufacturing facilities yields a multitude of benefits:
Increased Efficiency: AGVs operate 24/7, reducing downtime and increasing productivity. Their precise navigation minimizes travel time and optimizes material flow.
Enhanced Accuracy: AGVs are programmed to follow predefined routes with exceptional precision, reducing the risk of human error in material handling.
Labor Cost Reduction: With AGVs handling routine tasks, human workers can focus on higher-value activities, leading to labor cost savings.
Space Optimization: AGVs can navigate in tight spaces and vertical storage environments, making the most of available storage space.
Safety: AGVs are equipped with safety features such as obstacle detection and collision avoidance systems, ensuring a safe working environment for both robots and human workers.
Flexibility and Scalability: Warehouses are dynamic environments, and AGVs are designed to adapt. They can be reprogrammed or reconfigured swiftly to accommodate changes in product types, demand patterns, or operational layouts. As businesses grow, AGV fleets can also be easily expanded or reconfigured to adapt to changing needs.
Conclusion
By better understanding the classifications, navigation systems, applications, and potential of AGVs, businesses can make an informed decision on which AGV is right to streamline their operations, enhance accuracy and improve safety. Reach out to us today to get world class consulting and explore the potential of AGVs and the great opportunities they bring to the world of warehousing.
In today’s fast-paced world of material handling and logistics, automation is the name of the game.
But how do you ensure your automation equipment not only performs at its best, but also stands the test of time? Dive into our latest White Paper where we provide a detailed guide how to achieve equipment longevity. Also, discover how ABCO Systems can be your trusted partner in this journey, with our unmatched expertise in automation equipment maintenance and servicing.
Don’t miss out on this essential read!
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In the world of order fulfillment, precision and speed are paramount. Every second counts, and every error can be costly. That’s where cutting-edge Pick Modules come into play, revolutionizing the way businesses handle their picking operations. In this blog post, we’ll dive deep into the world of Pick Modules, unveiling how they streamline order picking, increase efficiency, and make the entire process painless.
The Pick Module Advantage
Pick Modules are multi-tiered systems designed to optimize order picking in warehouses. They are carefully engineered to maximize both vertical and horizontal space, creating a highly organized environment where items are readily accessible. Let’s explore how they elevate order fulfillment:
1. Vertical Optimization: In warehousing, vertical space is often underutilized. Pick Modules change the game by stacking inventory vertically while maintaining accessibility. This vertical optimization drastically increases storage capacity, making it possible to store more SKUs in a smaller footprint. This is achieved through the clever integration of conveyors that efficiently transport items to different tiers, effectively utilizing every available inch of space.
2. Speed and Efficiency: Pick Modules are strategically designed to minimize travel time for pickers. Products are stored in a way that ensures fast and efficient retrieval. Conveyors, pick-to-light technology, and pick walls work in harmony within these modules. Conveyors seamlessly transport items to the picker, while pick-to-light systems guide them to the precise location of the required products. Pick walls, equipped with compartments and technology, further aid in streamlining the process. These technologies collectively reduce the distances pickers need to traverse, order fulfillment speeds skyrocket, enabling you to process more orders in less time.
3. Customization: One of the most significant advantages of Pick Modules is their adaptability. They can be tailored to match the specific needs of your products and order profiles. Whether you’re dealing with small, fast-moving items or larger, slower-moving goods, Pick Modules can be configured to accommodate them all. This customization extends to the integration of Automated Mobile Robots (AMRs) and Automated Guided Vehicles (AGVs) for tasks such as material transport, ensuring a seamless flow of items within the module.
4. Scalability: As your business grows, so does the demand for efficient order fulfillment. Pick Modules are inherently scalable, allowing you to expand your picking capacity without needing to relocate or rebuild your warehouse. This flexibility ensures your operation can evolve with market demands. AGVs, in particular, are a versatile addition, capable of adapting to changing workloads and efficiently moving products in and out of the module.
5. Improved Accuracy: Inaccurate picking can lead to costly errors. Pick Modules are designed to enhance picking accuracy. Products are organized logically, and pickers are guided to the correct locations through technologies such as pick-to-light. This reduction in human error ensures that the right products are selected, reducing the likelihood of mistakes.
6. Ergonomics and Safety: Employee safety is paramount. Pick Modules are often equipped with features like ergonomic workstations and safety measures, reducing the risk of accidents and minimizing strain on workers. This extends to the collaboration between pickers and AMRs or AGVs, where safety systems are implemented to ensure smooth interactions.
The Future of Order Fulfillment
In an era where customers expect swift and error-free deliveries, Pick Modules have emerged as a game-changer for order fulfillment. These systems seamlessly blend advanced technology such as conveyors, pick-to-light systems, pick walls, AMRs, and AGVs with vertical optimization and customization to create a painless, efficient, and future-proof picking process.
By investing in cutting-edge Pick Modules equipped with these technologies, businesses are not only meeting the challenges of today but also preparing for the demands of tomorrow. Contact us today to explore possibilities to get a well-designed Pick Module system in place. By working with us, you’ll not only enhance the speed and accuracy of your order fulfillment but also pave the way for satisfied customers and continued growth.
