A Complete Guide to Mezzanines & Catwalks

A Complete Guide to Mezzanines & Catwalks

People tend to call any elevated platform a “mezzanine” these days, but that can be a big mistake, especially in the permitting process. The terms equipment (or work) platform and mezzanine both refer to structures that create an intermediate floor. There are some important nuances however, and whether you call a structure a mezzanine or an equipment platform can have serious implications when it comes to the ease of getting building permits, as well as construction costs. The impact on your taxes and depreciation will also vary depending on the term used.

What’s a warehouse mezzanine? What’s a work platform?

A mezzanine is a relatively permanent structure that is typically installed within an existing building or industrial facility. It is a raised platform that is constructed above the ground floor, typically supported by existing columns or posts, and is designed to provide additional floor space for storage, office space, or other purposes. Mezzanines can be designed and installed in a wide range of configurations to meet the specific needs of the facility.

Multilevel Pick Module

A warehouse platform, on the other hand, is a raised platform that is typically designed and constructed as a stand-alone structure with the aim to provide additional floor space for storage, manufacturing, or other industrial processes. Warehouse platforms are generally larger and more robust than mezzanines and are designed to support heavy loads and equipment.

The pivotal differences: Is it part of the facility? What will you be using it for?

The critical distinction lies in the platform’s association with the facility. It hinges on whether the authorities classify the mezzanine as an integral part of the building or as capital equipment. Numerous newly constructed buildings incorporate what they refer to as “mezzanine levels” into their structural design. When a platform is deemed an inherent component of a building rather than capital equipment, it may be subject to compliance with building codes, restroom requirements, accessibility standards, and may influence tax rates and depreciation schedules.

Another key factor is the intent – It is imperative to ensure that building permit authorities and regulatory bodies fully grasp the purpose and design of the structure. To achieve this, it’s advisable to refer to your mezzanine project using designations such as “work platforms,” “elevated platforms,” “storage platforms,” “equipment platforms,” etc. These terms offer greater precision and clarity compared to the overly encompassing and sometimes imprecise term “mezzanine.”

This can impact your taxes since in some states mezzanines are considered part of the square footage of the facility, while platforms aren’t. This can seriously impact on property taxes every year, as well as depreciation deductions since capital equipment depreciates differently.

Practical Applications

Combined with various warehouse automation equipment, mezzanines can provide a great option to grow in your existing footprint by optimal usage of the cube in a variety of applications:

  • Storage
  • Production
  • Offices/Administrative Space
  • Equipment positioning
  • Picking Modules

Utilizing the vertical space with a mezzanine means that you need to move material between levels without creating bottlenecks. This means that you will need automation equipment to move materials up and down between levels. The technology for this purpose can be grouped into 3 general categories:

  1. Spiral Conveyors. This type of conveyor has a small footprint and provides excellent throughput, usually for handling of cartons, totes and less than pallet loads.Pick Module with slat conveyors, belt conveyors and roller conveyors
  2. Incline Conveyors. Though it is less space efficient than spiral conveyors, the incline conveyor is a very economical and robust option for automated handling of a wide variety of loads.
  3. Vertical Lifts. These sturdy pieces of equipment have a small footprint and are particularly effective in setups where heavier loads or bulky items need to be lifted.

In a warehouse environment one of the most important advantages of elevated platforms is their high-density storage application. Generally speaking, these can be classified in 3 groups:

  1. Rack Supported Mezzanines. These mezzanine configurations combine high bay pallet racking with walkways between the rack. The racks can be fitted with carton flow for dense order picking and mixed storage of pallets. Rack supported mezzanines allow a multitude of options for customization and are a very economical choice for vertical space utilization.Shelving Mezzanine
  2. Shelving Mezzanines. Applied in configurations for handling small items such as parts or tools. This type of platform maximizes the number of storage bins, allowing for a great number of SKUs to be organized in a concentrated space while remaining easily accessible for pickers.
  3. Multilevel Pick Modules. These highly customizable solutions integrate various storage solutions that enable a very efficient movement of product by combining elements of mezzanines with conveyors, spirals, pallet/carton flow, static racking and shelving, pick/put to light etc. They are specially designed with zoning and provide significant cost savings for broken pallet, full-case or open-carton picking.

How we can help you

The choice between a mezzanine and a warehouse platform ultimately depends on the specific needs of the facility and the goals of the business. As a true systems integrator, ABCO Systems also has a vast experience in designing and delivering these kinds of solutions, including a very efficient navigation of the permitting process. Reach out to us today to get started!

Things to Consider when Relocating Your Warehouse

Things to Consider when Relocating Your Warehouse

Relocating warehouse operations is a critical decision that can significantly impact a company’s supply chain, profitability, and overall business performance. However, in recent times, the prospect of higher interest rates has introduced a new layer of hesitancy among businesses contemplating such a move. This post delves into the reasons behind the hesitancy to relocate warehouse operations in light of the recent increase in interest rates and the economy overall.

Financial Considerations

One of the primary reasons for hesitancy is the financial impact of higher interest rates. Relocating a warehouse involves substantial capital investments, including land acquisition, construction costs, equipment purchases, and employee relocation expenses. Higher interest rates increase borrowing costs, which can affect a company’s ability to secure favorable financing terms. As a result, businesses may hesitate to proceed with relocation plans, fearing increased debt burdens and reduced financial flexibility.

Uncertainty in the Economy

Higher interest rates are often seen as a signal of a tightening monetary policy aimed at curbing inflation or cooling down an overheating economy. The uncertainty surrounding the economic outlook due to higher interest rates can make businesses reluctant to undertake significant operational changes, such as relocating warehouse facilities. Executives may prefer to wait and assess the stability of the economy and how interest rate changes will impact their business in the long run before committing to a costly relocation process.

Market Volatility and Demand Fluctuation

Interest rate hikes can trigger market volatility, affecting consumer spending patterns and overall demand. Businesses might be hesitant to relocate their warehouse operations due to concerns about potential shifts in market conditions. Uncertainty about the future demand for their products or services can make companies reluctant to invest in new facilities, fearing that they may not be able to sustain operations or generate the expected return on investment.

Disruption to Supply Chain

Relocating warehouse operations can disrupt a company’s supply chain, leading to potential delays, increased transportation costs, and logistical challenges. Higher interest rates might discourage businesses from undertaking such a disruption, as they could impact the seamless flow of goods and services to customers. Companies that rely heavily on just-in-time inventory management or have stringent delivery deadlines may hesitate to relocate their warehouses, fearing negative consequences on customer satisfaction and brand reputation.

Operational Efficiency and Adaptability

Warehouse relocation involves not only physical aspects but also operational adjustments. Companies must ensure that the new location provides equal or improved operational efficiency, including factors such as proximity to suppliers, transportation infrastructure, and access to skilled labor. Higher interest rates may lead businesses to question whether the benefits of relocation outweigh the potential risks and costs associated with adapting their operations to a new environment.

Long-Term Commitment

Relocating warehouse operations is a long-term commitment that requires careful planning and consideration. Higher interest rates can impact the viability of long-term financial projections, making it difficult for businesses to assess the potential return on investment. Uncertainty about the future trajectory of interest rates and their impact on the overall business climate may lead companies to delay or postpone relocation plans until the economic environment becomes more favorable and predictable.

While the decision to relocate warehouse operations involves multiple factors, the recent increase in higher interest rates has introduced an additional layer of hesitancy among businesses. Financial considerations, uncertainty in the economy, market volatility, supply chain disruption, operational efficiency concerns, and the long-term commitment required are all valid reasons contributing to this hesitancy. Businesses must carefully evaluate the potential risks and rewards of relocation, taking into account both interest rates and broader economic factors, before making any decisions that can shape the trajectory of their operations and future success.

ABCO Systems can help you evaluate your warehouse and whether staying in your current space or if relocating makes sense for the future of your operation. Our team of talented engineers can help redesign your existing space to make your space more efficient if moving is not in the company’s best interest. Reach out to our team to assist you with that evaluation.

Navigating the Permit Process to Increase Efficiency When Implementing Material Handling Automation Solutions

Navigating the Permit Process to Increase Efficiency When Implementing Material Handling Automation Solutions

Are you a supply chain professional or warehouse manager looking to implement automation solutions in your facility? Understanding the permit process involved can be overwhelming and time-consuming; fortunately, there are strategies you can use to navigate the logistical maze of permit facilitation. In this blog post, we’ll take a look at the permitting process you can expect when considering automation in your warehouse. With these helpful tips, you’ll be able to get your solutions up and running quickly so that your warehouse operations can remain productive!

Research Your Local Building Regulations – Avoid delays and fines by familiarizing yourself with building regulations

If you want to avoid costly delays, or steep fines and fees, the research into your building regulations cannot be stressed enough. At first thought, this can seem an arduous task; however, there are solutions available on the market that make permit facilitation more simple and more efficient. Finishing projects quickly is becoming ever more important for warehouse automation efficiencies. By taking the time to review local regulations early in the process, you can stay ahead of any last-minute headaches – thus freeing up the time for planning focused on the things that truly matter.

Determine What Permits You Need – Don’t start a project until you know exactly what permits you need

Permit facilitation can be a tedious and often confusing process, especially for warehouse automation projects. Unfortunately, failing to identify the necessary permits prior to the start of a project could result in significant delays, additional expenses, and potential legal problems. That’s why it’s imperative that you take the time to determine what permits are required before you begin any automation activities. By avoiding permit-related surprises, you’ll be able to ensure that your project is completed on schedule and within budget. Don’t underestimate the importance of permit research—it could save you a lot of time and money down the road!

Prepare the Necessary Documents  – Gather the paperwork that is required, such as plans and drawings

In order to facilitate the process of obtaining all required permits for a warehouse automation project, it is essential to first prepare the necessary documents. This includes gathering plans and drawings that must be approved by applicable authorities before the project can be given the green light. Not doing so may delay or even derail the entire enterprise and lead to costly overruns on your budget and timeline. Streamline the process now by collecting beforehand all of the paperwork you will need in order to obtain permission for your warehouse automation project.

Submit to Local Government  – Submit all documents to your local government office or online portal, if available

When you submit all of your documents to your local government office or online portal, you are giving yourself the best chance to speed up the process of obtaining permits and other important information. Not only will it save time, but also give you access to new avenues, such as permit facilitation, auto verification, and warehouse automation, that may not be available through other means. This can greatly help small business owners or those who may have difficulty completing the paperwork on their own. By submitting your documents locally or electronically, you gain access to resources that can help get your business off the ground as quickly as possible.

Allow Time for Processing- Don’t expect an immediate response; permit processing may take up to several weeks

When it comes to warehouse automation, permit facilitation should be given ample time for processing. Expecting an immediate response from the company on this matter is not only unrealistic but detrimental to the entire process. Permits are complicated documents with many steps and checks that need to be completed in order for them to be properly and efficiently processed. Unfortunately, it may take up to several weeks before the whole procedure can get underway. That’s why it’s important to understand the timeline of such a project and plan accordingly so you don’t run into any last-minute roadblocks. Allow enough time for processing so that nothing crucial is left unnoticed!

Follow Up on Your Permit Application – If there are any issues or questions, contact officials for help with understanding the process

Applying for a permit can be daunting and time-consuming for businesses, but it doesn’t have to be. Companies who need help understanding the process would be wise to seek out permit facilitation services. Warehouse automation is gaining traction as an industry-leading option, helping customers save time and money. Resources are available to help companies understand the entire process so their permit applications don’t result in frustration or delays. Don’t waste any more time trying to figure it out on your own– take advantage of permit facilitation services today!

Ensuring that building permits are obtained in a timely manner is essential for any project. The process may appear daunting, but following the guidelines provided here can relieve stress and facilitate success. Taking the time to research local building regulations, determine what permits are needed, prepare necessary documents, submit permit applications to the local government, and follow up on any inquiries will save you time, hassle, and money in the long run.  Allowing ample time for processing by local officials will also help ensure your project runs smoothly. Yet while it’s important to meticulously prepare your paperwork and adhere to regulations, sometimes enlisting outside help is more effective.

ABCO Systems understands all aspects of local building regulations and has a plethora of experience in obtaining vital permits for warehouse automation projects. Our permit facilitation expertise is an integral part of all of our warehouse automation solutions. So, instead of dealing with the chaotic permit process yourself, give ABCO a call – you’ll be glad you did!