Aug 29, 2023 | ABCO Systems, AGV, AMR, AS/RS, Automation, Conveyor, cost reduction, order fulfillment, Sortation, Storage, Supply Chain, Systems Integrator
In the complex landscape of modern commerce, the role of a well-designed warehouse cannot be underestimated. The efficient movement and management of inventory lie at the heart of any successful supply chain, and it all begins with the meticulous design of the warehouse itself. In this blog post, we’ll delve into the crucial relationship between warehouse design and inventory management, exploring how a thoughtfully planned layout can spell the difference between chaos and streamlined success.
The Blueprint for Efficiency
Warehouse design isn’t just about aesthetics; it’s about optimizing every inch of available space for maximum efficiency. A strategically planned layout takes into consideration the types of products stored, their demand patterns, and the frequency of movement. By categorizing products based on their characteristics and turnover rates, an effective design can minimize travel time and reduce the likelihood of congestion. This means faster picking, packing, and replenishment processes, ultimately leading to shorter lead times and happier customers.
Zoning for Success
Zoning is the art of assigning specific areas of the warehouse for different activities. From receiving and storage to order picking and shipping, each zone is tailored to support its intended function. A well-zoned warehouse not only reduces unnecessary movement but also minimizes the risk of errors. High-demand items are placed closer to packing stations, while slower-moving inventory is stored in less accessible areas. This strategic allocation ensures that valuable labor and time are directed where they matter most.
Technology Integration
In the digital age, effective warehouse design goes hand in hand with technology integration. Automated storage and retrieval systems, conveyor belts, and robotics all play a pivotal role in optimizing inventory management. These technological advancements are seamlessly integrated into the warehouse layout, enhancing accuracy, speed, and scalability. For instance, the synergy between robotics and storage solutions allows for real-time inventory tracking, reducing the chances of stockouts and overstocks.
Futureproofing Through Flexibility
The only constant in business is change, and warehouse design must accommodate this reality. Flexibility is key to future-proofing a facility. Storage systems that can be reconfigured and expanded without major disruptions are our specialty. This adaptability allows your warehouse to adjust to shifting demands, new product lines, and evolving industry trends. As a result, inventory management remains agile and responsive.
Visibility and Analytics
Effective inventory management requires accurate data and real-time insights. A well-designed warehouse incorporates technology that provides visibility into stock levels, order status, and movement patterns. Advanced analytics enable better forecasting, allowing businesses to adjust inventory levels based on historical data and demand projections. By aligning warehouse design with data-driven decision-making, businesses can avoid overstocking, reduce carrying costs, and improve overall financial health.
Conclusion
In the intricate web of supply chain operations, an effective warehouse design serves as the linchpin that holds everything together. When you partner with ABCO Systems, this crucial aspect of success comes with an exceptional advantage. Our team specializes in crafting tailor-made warehouse designs that are meticulously aligned with your unique needs. What’s more, these custom designs become an invaluable asset practically at no cost when you tap into our comprehensive suite of services.
By working with ABCO Systems, you’re not just working with a service provider; you’re gaining a strategic partner that understands all the intricacies of warehouse design and is dedicated to helping you excel in every step of your supply chain journey. Contact us today to get started.
Aug 9, 2023 | ABCO Systems, AGV, AMR, AS/RS, Automation, Conveyor, Goods-to-person, Sortation, Storage, Supply Chain, White Paper
Safety is of paramount importance in any warehousing operation. At ABCO Systems, we understand the gravity of this responsibility, and as a leading material handling integrator company, we take it upon ourselves to champion the cause of workplace safety. With this white paper, we aim to shed light on the transformative impact of automated material handling equipment in creating a safer work environment for all. Contact us today to learn how we can help you create a safer working environment.
Click the “Able Approved” icon to download the “Enhancing Safety in Warehousing Operations: The Role of Automated Material Handling Equipment” – White Paper.
Jul 26, 2023 | space optimization, Storage
Selective pallet racking is the most common pallet racking system. It is a storage solution for many warehouses and distribution centers. What makes it “selective” is that the user has direct access to every single pallet.
Selective racking is made up of uprights and beams, and pallets sit on crossbars. Wire decks can be used to help catch loose items from pallets or create locations to place cartons.
Advantages of Selective Racking
As stated above, an advantage for selective racking is that the operator has access to every single pallet. Unlike other pallet racking options, an operator does not have to remove pallets to gain access to a pallet, as selective racking is a first-in, first-out (FIFO) inventory system.
Selective racking is generally considered a less expensive option compared to other systems such as carton flow and push back racking.
Selective racking can be integrated with other forms of racking and material handling solutions to accomplish your goals within a DC. It is adaptable to any product size and weight and can be easily reconfigured for new product requirements.
Disadvantages of Selective Racking
A common disadvantage of selective racking is that it is considered a low-density storage and requires aisle spacing to ensure selectability. Aisle spacing is determined by the forklift in use at any given facility. Sit-down forklifts will typically require a 12ft aisle in between selective rows, while stand-ups require less.
source: Cisco-Eagle
Selective rows can be installed back-to-back to ensure that the maximum space is being utilized in a warehouse.
Types of Selective Racking
Selective rack is available in both roll-form and structural steel.
Structural steel racking can support more pounds-per-square-inch than roll form. It is also very resilient and can withstand impact from lift equipment. The higher cost of structural steel might make it worth it if you are consistently needing to replace damaged uprights due to collisions by your forklift operators. Structural rack may also be a better option for food grade-product and cold storage applications.
Roll-form rack is made of a lighter gauge steel and is less expensive than structural. This type of rack is also easier to reconfigure and relocate within a facility.
Manufacturers for Selective Racking
Interlake Mecalux is ABCO’s primary partner manufacturer for selective racking. Their frames come in either bolted or welded variants, and they use high-strength steel to ensure your specifications can be met.
Contact ABCO Systems today to discuss a selective racking solution that works for your distribution center.
May 23, 2023 | AGV, AMR, Automation, cost reduction, Robotics, Storage
Implementing Automated Guided Vehicles (AGVs) and Autonomous Mobile Robots (AMRs) in a warehouse can potentially lead to several cost-saving benefits. Here are some ways in which AGVs and AMRs can contribute to cost reduction:
Labor Costs and Shortages: AGVs and AMRs can automate material handling tasks previously performed manually by human workers. By replacing or reducing the need for manual labor, companies can save on labor costs, including wages, benefits, and training expenses. Additionally, AGVs and AMRs can operate continuously without breaks, increasing productivity. You can also upskill these workers by investing in developing employees’ skills and knowledge; companies can reap several benefits, including increased efficiency, improved employee morale, and a competitive edge.
Increased Efficiency: AGVs and AMRs can optimize workflows and reduce inefficiencies in warehouse operations. They can navigate predefined routes, pick up and deliver goods, and transport them to the appropriate locations, all without human intervention. This streamlined process can reduce cycle times, eliminate errors, and improve operational efficiency.
Space Utilization: AGVs and AMRs are designed to operate in compact spaces and can navigate narrow aisles, optimizing the use of warehouse space. AGVs and AMRs can help maximize storage capacity and reduce the need for additional storage facilities or warehouse expansion by utilizing vertical storage systems and efficiently moving goods within the warehouse.
Improved Inventory Management: AGVs and AMRs can be integrated with inventory management systems, allowing for real-time tracking and monitoring of inventory levels. This enables better inventory accuracy, reduces stockouts, and minimizes the risk of overstocking, leading to cost savings associated with inventory carrying costs and obsolescence.
Reduced Product Damage: AGVs and AMRs are equipped with sensors and collision avoidance systems, reducing the risk of product damage during material handling. This can lower costs associated with damaged goods, returns, and customer dissatisfaction.
Energy Efficiency: AGVs and AMRs are often designed to be energy efficient. They can be powered by rechargeable batteries and optimized for minimal energy consumption. Companies can achieve long-term cost savings on energy bills by reducing energy usage compared to traditional material handling equipment, such as forklifts or conveyor belts.
Scalability and Flexibility: AGVs and AMRs offer scalability and flexibility in warehouse operations. They can be easily reprogrammed or reconfigured to adapt to changing operational needs, such as adjusting routes, adding or removing robots, or integrating with new systems. This scalability and flexibility enable efficient resource allocation and minimize the need for significant infrastructure changes or capital expenditures.
It’s important to note that the actual cost savings achieved through the implementation of AGVs and AMRs can vary depending on factors such as the, size of the warehouse, the nature of operations, the specific tasks automated, the initial investment costs, and the level of integration with existing systems. A thorough cost-benefit analysis should be conducted to assess the potential return on investment (ROI) before implementing AGVs and AMRs in a warehouse. Click below for a cost-benefit analysis and see how ABCO can help you determine your cost savings with AGVs, AMRs and a diverse array of Warehouse Automation solutions.
Sr. Vice-President of Sales
Shannan has over two decades of Warehouse, Transportation, Logistics, Supply Chain, and Robotic Automation experience. She has broad and focused functional experience in the global arena, including Supply Chain Management and Global Logistics across multiple industries, modes of transportation, and systems working with clients across North America and Europe.
May 9, 2023 | 3PL, Garment-on-Hanger, GOH, Sortation, Storage, Systems Integrator, third party logistics
Warehouse and supply chain management can be a complicated process that requires streamlined operations to ensure smooth functioning. Every aspect of warehousing, such as sorting, picking, packing, and shipping, must be planned meticulously to meet the customer’s requirements and satisfy their preferences. When it comes to the garment industry, where multiple SKUs and sizes need to be managed under different brands, a proper sorting system is paramount. With over 50 years of experience in garment-on-hanger solutions, we have seen both the challenges and the advantages that can be presented. This blog post will discuss the garment-on-hanger sortation system, its advantages, and how it can be implemented to maximize efficiency and save costs.
What is a Garment On Hanger Sortation System?
A Garment On Hanger (GOH) sortation system is an automated method of sorting, storing, and transporting garments. The system uses specialized equipment, such as overhead rail systems, conveyors, and sorters, to handle different types of clothes, hangers, and packaging. GOH systems increase productivity, reduce labor costs, and offer higher efficiency compared to traditional garment handling methods.
Advantages of a GOH Sortation System
Increased efficiency – The GOH sortation system is an automated process that can handle a high volume of garments quickly and efficiently. The system can sort, store, and transport the garments in a structured manner, eliminating chances of error and reducing handling time.
Better inventory management – The GOH system offers precise tracking and monitoring of garments, which helps the management team maintain an accurate inventory count. The system can also store garments in a designated location, making it easier for the team to locate and pick the desired garment quickly.
Higher storage capacity – With a GOH sorting system, there is less risk of damage and wastage of clothing, ensuring that the garments remain in good condition for longer. The system also offers higher storage capacity than conventional garment sorting methods, making it ideal for warehouses with limited space.
Sustainable operations – GOH systems help reduce the use of packaging materials, such as boxes and plastic bags, which contribute to environmental pollution. The system also offers more sustainable operations by increasing the lifespan of clothing, reducing carbon footprint, and promoting a circular economy.
Implementation of a GOH Sortation System
Implementing the GOH sortation system requires proper planning, assessment, and execution. Here are some steps to consider when implementing the system:
- Assessment of the warehouse layout – warehouses should have adequate space with overhead rails and conveyor systems to ensure the system can function effectively. It is advisable to conduct a feasibility study to identify the ideal areas where the system can be installed.
- Integration of the system – the GOH sortation system should integrate with existing warehouse management systems to ensure seamless operations. This will require software development and hardware installation to ensure that the system can integrate into the existing environment.
- Training and support – with any new technology implementation, there is often a need for training and support for the warehouse teams. The teams will need to understand how the system works, how to operate the equipment, and how to maintain it.
ABCO Systems is a premier provider of GOH sortation and storage solutions. We have been installing GOH solutions for numerous apparel brands for over 50 years and bring this experience to all customers to provide the best solution to meet each customer’s unique needs.
For more information on ABCO’s GOH solutions
ABCO GOH Solutions
KEY TAKEAWAYS
- The Garment on Hanger (GOH) sortation system is an automated method of sorting, storing, and transporting garments, increasing productivity and reducing labor costs.
- Benefits of the system include increased efficiency, better inventory management, higher storage capacity, and sustainable operations.
- Implementation of the GOH sortation system requires assessment of the warehouse layout, integration with existing systems, and training for the warehouse team.
- Integrating a GOH sortation system can help maximize efficiency and save costs in garment warehouses.
Apr 25, 2023 | Automation, cost reduction, order fulfillment, Print and Apply, Storage, Uncategorized
Efficiency and cost-effectiveness have never been more critical in a modern warehouse. One of the best ways to achieve these goals is by implementing automated pick modules. Pick modules can make warehouse operations more efficient, save time, and reduce labor costs. They also improve the accuracy of picking operations, provide reliable product tracking, and help to reduce the risk of errors. In this article, we will explore the benefits of pick modules and how they can transform warehouse operations for the better.
What are Pick Modules?
Pick modules are structures designed to optimize the storage and retrieval of warehouse products. They can be configured to fit the requirements of each warehouse to optimize space utilization and improve inventory management. The modules serve as a platform for organizing products and facilitate the picking process for warehouse workers. Stock-keeping units (SKUs) are stored in bins or other types of storage units in the modules, which can be automated to retrieve products for efficient picking.
Increased Picking Efficiency
Pick modules provide fast and efficient access to storage SKUs. Warehouse workers can pick multiple items simultaneously, reducing the time required for separate trips. The modules can be configured to store products at the height that best suits the operation, allowing workers to pick products comfortably and without strain. Additionally, automated pick modules are designed to operate at high speed, ensuring the right product is picked and delivered in minimal time.
Improved Order Accuracy
The use of pick modules improves the accuracy of picking operations. Automated pick modules use specialized software and hardware systems to track the location and status of the products. Picking processes are accurately and reliably automated, eliminating the possibility of human error. In turn, minimizing order errors results in increased customer satisfaction which translates into more business and better revenue.
Reduced Labor Costs
Pick modules can significantly reduce labor costs by automating the picking process. Warehouses typically require a large workforce to optimize picking operations. However, using automated pick modules to retrieve products reduces the number of workers needed during picking. The modules can also operate seamlessly around the clock, reducing the need for human labor during off-hours.
Sustainable Warehousing
The use of pick modules can also improve the environmental impact of warehouse operations. By ensuring that goods are accurately picked and efficiently stored, the amount of waste is reduced. Pick modules can be designed with an eye on sustainability, selecting eco-friendly materials, and enhancing the productive use of warehouse space.
Pick modules are a cornerstone of an efficient and cost-effective warehouse operation. By optimizing SKU storage and retrieval, pick modules to help warehouse management maximize inventory space and reduce labor costs. The modules also enhance accuracy, which helps to maintain operational efficiency and reputation. Automating the picking process with pick modules dramatically improves warehouse operations, supporting healthy and sustainable businesses. Pick modules are an intelligent investment for any modern warehouse operation focused on efficiency, productivity, and profitability.
ABCO Systems is here to help you and your business succeed in your automation goals. Our experts will work side-by-side with you to identify the best solution for you. We have a history of providing efficient, cost-effective solutions and finding the right pick module technology that works for each unique situation. That’s why we’re in partnership with an array of leading-edge technologies. Trust our team to understand your needs and deliver a tailor-made solution with expert installation, knowledgeable service, and reliable maintenance. Your workflow efficiency can be significantly improved, increasing productivity and profitability. If you want an automated system that delivers in all aspects, contact ABCO Systems now and let us help you create the ideal automated warehouse.
