by Shannan Newsome | May 23, 2023 | AGV, AMR, Automation, cost reduction, Robotics, Storage
Implementing Automated Guided Vehicles (AGVs) and Autonomous Mobile Robots (AMRs) in a warehouse can potentially lead to several cost-saving benefits. Here are some ways in which AGVs and AMRs can contribute to cost reduction:
Labor Costs and Shortages: AGVs and AMRs can automate material handling tasks previously performed manually by human workers. By replacing or reducing the need for manual labor, companies can save on labor costs, including wages, benefits, and training expenses. Additionally, AGVs and AMRs can operate continuously without breaks, increasing productivity. You can also upskill these workers by investing in developing employees’ skills and knowledge; companies can reap several benefits, including increased efficiency, improved employee morale, and a competitive edge.
Increased Efficiency: AGVs and AMRs can optimize workflows and reduce inefficiencies in warehouse operations. They can navigate predefined routes, pick up and deliver goods, and transport them to the appropriate locations, all without human intervention. This streamlined process can reduce cycle times, eliminate errors, and improve operational efficiency.
Space Utilization: AGVs and AMRs are designed to operate in compact spaces and can navigate narrow aisles, optimizing the use of warehouse space. AGVs and AMRs can help maximize storage capacity and reduce the need for additional storage facilities or warehouse expansion by utilizing vertical storage systems and efficiently moving goods within the warehouse.
Improved Inventory Management: AGVs and AMRs can be integrated with inventory management systems, allowing for real-time tracking and monitoring of inventory levels. This enables better inventory accuracy, reduces stockouts, and minimizes the risk of overstocking, leading to cost savings associated with inventory carrying costs and obsolescence.
Reduced Product Damage: AGVs and AMRs are equipped with sensors and collision avoidance systems, reducing the risk of product damage during material handling. This can lower costs associated with damaged goods, returns, and customer dissatisfaction.
Energy Efficiency: AGVs and AMRs are often designed to be energy efficient. They can be powered by rechargeable batteries and optimized for minimal energy consumption. Companies can achieve long-term cost savings on energy bills by reducing energy usage compared to traditional material handling equipment, such as forklifts or conveyor belts.
Scalability and Flexibility: AGVs and AMRs offer scalability and flexibility in warehouse operations. They can be easily reprogrammed or reconfigured to adapt to changing operational needs, such as adjusting routes, adding or removing robots, or integrating with new systems. This scalability and flexibility enable efficient resource allocation and minimize the need for significant infrastructure changes or capital expenditures.
It’s important to note that the actual cost savings achieved through the implementation of AGVs and AMRs can vary depending on factors such as the, size of the warehouse, the nature of operations, the specific tasks automated, the initial investment costs, and the level of integration with existing systems. A thorough cost-benefit analysis should be conducted to assess the potential return on investment (ROI) before implementing AGVs and AMRs in a warehouse. Click below for a cost-benefit analysis and see how ABCO can help you determine your cost savings with AGVs, AMRs and a diverse array of Warehouse Automation solutions.
Sr. Vice-President of Sales
Shannan has over two decades of Warehouse, Transportation, Logistics, Supply Chain, and Robotic Automation experience. She has broad and focused functional experience in the global arena, including Supply Chain Management and Global Logistics across multiple industries, modes of transportation, and systems working with clients across North America and Europe.
by Helena Swan | May 16, 2023 | AS/RS, Automation, Conveyor, cost reduction, Robotics, Systems Integrator
Automated Storage and Retrieval Systems (AS/RS)
One of the most significant pieces of automation technology that ABCO Systems offers is AS/RS. AS/RS is a system that can store and retrieve items quickly and efficiently. These systems use robots and conveyors to move items from one location to another, eliminating the need for human intervention. They can also store items in a smaller space than traditional storage methods, freeing up valuable square footage in your warehouse. By implementing AS/RS, you can significantly increase the speed and accuracy of your inventory management.
Conveyor systems are another type of automation technology that can help improve your warehouse’s efficiency. Instead of manually moving items from one location to another, conveyors can transport them automatically. This eliminates the need for human intervention, reducing the potential for errors and increasing the speed of your operations. ABCO Systems offers a range of conveyor systems, including gravity, belt, and roller, each of which is designed to maximize efficiency and reduce costs.
Robotic technology has come a long way in recent years, and ABCO Systems has taken advantage of these advancements. They offer a range of robotic solutions designed to streamline warehouse operations and increase efficiency. For example, robotic palletizers can help reduce the physical burden on your staff while also improving safety and accuracy. Similarly, robotic assembly bots can help speed up the production process while reducing errors.
One of the biggest advantages of working with ABCO Systems is their ability to integrate different automation technologies into a single, cohesive system. By combining AS/RS, conveyors, robotics, and other automation technologies, warehouse managers can create a customized solution that is tailored to their specific needs. This integration can help reduce costs, improve efficiency, and maximize the use of available space.
Of course, the ultimate goal of implementing automation technology in your warehouse is to drive results. And, when you work with ABCO Systems, you can expect to see significant improvements in your operations. By reducing the need for human intervention, you can reduce the potential for errors and increase the speed of your operation. This, in turn, can lead to lower costs, improved customer satisfaction, and increased revenue.
If you’re looking to maximize the efficiency and profitability of your warehouse operations, automation technology is the way to go. And, if you’re looking for a partner to help you achieve these goals, look no further than ABCO Systems. From AS/RS to robotics, conveyor systems to integration, ABCO Systems has the knowledge and experience to help you create a customized solution that meets your specific needs. So, if you’re ready to take your warehouse to the next level, contact ABCO Systems today.
by Helena Swan | Apr 25, 2023 | Automation, cost reduction, order fulfillment, Print and Apply, Storage, Uncategorized
Efficiency and cost-effectiveness have never been more critical in a modern warehouse. One of the best ways to achieve these goals is by implementing automated pick modules. Pick modules can make warehouse operations more efficient, save time, and reduce labor costs. They also improve the accuracy of picking operations, provide reliable product tracking, and help to reduce the risk of errors. In this article, we will explore the benefits of pick modules and how they can transform warehouse operations for the better.
What are Pick Modules?
Pick modules are structures designed to optimize the storage and retrieval of warehouse products. They can be configured to fit the requirements of each warehouse to optimize space utilization and improve inventory management. The modules serve as a platform for organizing products and facilitate the picking process for warehouse workers. Stock-keeping units (SKUs) are stored in bins or other types of storage units in the modules, which can be automated to retrieve products for efficient picking.
Increased Picking Efficiency
Pick modules provide fast and efficient access to storage SKUs. Warehouse workers can pick multiple items simultaneously, reducing the time required for separate trips. The modules can be configured to store products at the height that best suits the operation, allowing workers to pick products comfortably and without strain. Additionally, automated pick modules are designed to operate at high speed, ensuring the right product is picked and delivered in minimal time.
Improved Order Accuracy
The use of pick modules improves the accuracy of picking operations. Automated pick modules use specialized software and hardware systems to track the location and status of the products. Picking processes are accurately and reliably automated, eliminating the possibility of human error. In turn, minimizing order errors results in increased customer satisfaction which translates into more business and better revenue.
Reduced Labor Costs
Pick modules can significantly reduce labor costs by automating the picking process. Warehouses typically require a large workforce to optimize picking operations. However, using automated pick modules to retrieve products reduces the number of workers needed during picking. The modules can also operate seamlessly around the clock, reducing the need for human labor during off-hours.
The use of pick modules can also improve the environmental impact of warehouse operations. By ensuring that goods are accurately picked and efficiently stored, the amount of waste is reduced. Pick modules can be designed with an eye on sustainability, selecting eco-friendly materials, and enhancing the productive use of warehouse space.
Pick modules are a cornerstone of an efficient and cost-effective warehouse operation. By optimizing SKU storage and retrieval, pick modules to help warehouse management maximize inventory space and reduce labor costs. The modules also enhance accuracy, which helps to maintain operational efficiency and reputation. Automating the picking process with pick modules dramatically improves warehouse operations, supporting healthy and sustainable businesses. Pick modules are an intelligent investment for any modern warehouse operation focused on efficiency, productivity, and profitability.
ABCO Systems is here to help you and your business succeed in your automation goals. Our experts will work side-by-side with you to identify the best solution for you. We have a history of providing efficient, cost-effective solutions and finding the right pick module technology that works for each unique situation. That’s why we’re in partnership with an array of leading-edge technologies. Trust our team to understand your needs and deliver a tailor-made solution with expert installation, knowledgeable service, and reliable maintenance. Your workflow efficiency can be significantly improved, increasing productivity and profitability. If you want an automated system that delivers in all aspects, contact ABCO Systems now and let us help you create the ideal automated warehouse.
by Helena Swan | Apr 18, 2023 | AS/RS, Automation, cost reduction, Robotics, Storage, Systems Integrator
As a supply chain and logistics professional, you understand the importance of efficient warehouse management. Time and cost are of the essence when it comes to the smooth functioning of your distribution center. If your warehouse still relies on manual labor for storage and retrieval, it is time to consider embracing automation. Automating warehousing tasks can help streamline operations and pave the way for a more optimized supply chain. This blog post will discuss how ABCO Systems can help you find the automated storage and retrieval solution that will reduce costs and improve productivity.
Increased Storage Capacity
Increased storage capacity is one of the most significant advantages of automated storage and retrieval systems. With automated systems, you can maximize your warehouse space while optimizing the storage process. The systems can help store goods more compactly and efficiently, freeing up much-needed space. With more space comes more inventory, which can lead to an increase in revenue.
Improved Order Accuracy
Automated storage and retrieval systems not only increase storage capacity but also ensure accuracy in order fulfillment. Manually picking and packing items can lead to human errors, such as picking the wrong item or a lower quantity of the item. An automated system makes the picking process largely mechanized, minimizing human errors. This leads to improved order accuracy and customer satisfaction.
Automated storage and retrieval solutions help improve productivity in your warehouse. By mechanizing processes, the solutions allow for quick storage and retrieval times, which leads to increased efficiency. Automated systems can also help eliminate time-consuming and labor-intensive tasks such as moving heavy items from one end of the warehouse to the other. These solutions can help employees focus on more value-added tasks, boosting productivity in the long run.
Implementing automated storage and retrieval systems can lead to significant cost savings in the long run. With systems in place, you can reduce the amount of space required to store your inventory, thus saving on real-estate costs. The solutions also eliminate the need for additional personnel to pick and pack items, leading to reduced labor costs. Finally, the solutions help reduce human errors that can lead to costly returns and order fulfillment delays.
As your business grows and evolves, so does your demand for warehousing. Automated storage and retrieval solutions from ABCO systems are scalable and can accommodate the ever-increasing storage and retrieval needs of your business. You can expand the system as needed without incurring significant upgrade costs or downtime.
ABCO Systems has extensive experience in ASRS solutions as well as partnerships with the leading technology companies in this area. By working closely with our customers and Partners, we focus on finding the right solution for you and your specific situation. ASRS solutions can help you optimize your warehouse operations, reduce costs, and increase productivity. With these solutions, you can streamline warehouse storage and retrieval activities, improve accuracy and order fulfillment, and increase storage capacity. Automated solutions also help save costs and are scalable, ensuring your warehouse management needs are always met. By embracing automation, you can adapt to the changing needs of your business and stay ahead in the competitive world of supply chain and logistics.
Still trying to figure out ASRS solutions? Download our infographic on “5 Reasons to Purchase an ASRS”.
by Helena Swan | Apr 4, 2023 | Automation, cost reduction, Goods-to-person, Robotics
Technology has transformed how goods are transported and tracked in logistics and supply chain management. Customers demand a fast, efficient, and cost-effective supply chain, which is why the supply chain industry has seen the rise of Goods to Person (GTP) technology.
GTP technology is a revolutionary concept in logistics and supply chain management that has transformed the delivery process by bringing goods directly to the pickers rather than the other way around. In this blog post, we explore Goods to Person (GTP) technology in more detail and discuss how it can help solve many problems supply chain professionals face. This innovative technology presents numerous benefits to supply chain and logistics professionals, enabling them to simultaneously handle more orders and reduce costs. This blog post will explore the benefits of using GTP technology and how it can help businesses increase efficiency and reduce operational costs.
The Rise of Goods to Person (GTP) Technology
Goods to Person (GTP) technology has been around for quite some time but has continued to gain traction in the logistics and supply chain industry. This technology has revolutionized how goods are transported and delivered, providing numerous benefits to supply chain professionals.
GTP technology uses automated systems to bring goods directly to the pickers rather than requiring pickers to travel across the warehouse to retrieve the goods. This technology allows quicker and more efficient processes, resulting in faster delivery times.
The Benefits of Goods to Person (GTP) Technology
GTP technology provides numerous benefits to logistics and supply chain professionals. For instance, it helps to eliminate the need for manual handling, thereby reducing the risk of workplace injuries. Additionally, GTP technology improves accuracy and reduces the time to pick and pack products, ultimately leading to efficient and cost-effective supply chain solutions.
Moreover, GTP technology reduces the time wasted walking through warehouses. Because the machine can do the heavy lifting, workers can be utilized for other essential tasks, such as quality control or customer service. As a result, GTP technology helps supply chain companies improve productivity, cut costs, and increase profitability.
Improved Efficiency in Picking and Order Fulfillment
Traditionally, the picking process in warehouses and distribution centers has been a manual task where workers walk around the warehouse searching for products. This process can be time-consuming and can lead to errors that result in delays and misplaced orders. GTP technology automates the picking process, allowing workers to remain in one place while products are brought to them. The result is improved efficiency in picking, eliminating errors, and speeding up order fulfillment.
Cost Savings in Labor
GTP technology dramatically reduces the number of workers needed to handle products. With GTP technology, workers can take more orders quickly, saving labor costs. In addition, the technology can work 24/7 without needing breaks or rest, reducing the cost of shift work.
GTP technology eliminates the need for workers to move around the warehouse or distribution center, reducing the risk of accidents and injuries. Providing a safer and more secure working environment reduces the risk of legal action or compensation claims.
More Efficient Use of Warehouse Space
GTP technology maximizes the use of warehouse space by storing products in compact carousels, shelves, and bins, optimizing the use of space and increasing storage in smaller areas. Companies can save on rental space, reduce their carbon footprint, and reduce their environmental impact by reducing their warehouse size.
Improved Productivity and Customer Satisfaction
With GTP technology, companies can handle more orders in a shorter time, leading to improved productivity, faster order delivery, reduced customer waiting time, and improved customer satisfaction. Improved customer satisfaction can lead to increased orders, repeat business, and higher revenue.
Integrating GTP Technology with Other Transport Solutions
GTP technology can be easily integrated with other transport solutions like automated guided vehicles (AGVs) and automated storage and retrieval systems (ASRS) to provide even better results. By integrating GTP technology with other transport solutions, suppliers can streamline their supply chains and accelerate the delivery of products altogether.
Moreover, GTP technology can be integrated with other technologies, such as Radio Frequency Identification (RFID) tags, picking modules, and warehouse management systems (WMS) to fully optimize the supply chain delivery process.
The Future of GTP Technology
GTP technology is relatively new in the logistics and supply chain industry and is still evolving. However, experts predict that it is one of the most promising technologies in the industry. Automated technology will likely play a more significant role in supply chain management due to its effectiveness in reducing costs and increasing productivity.
What Does This Mean For Me?
Goods to Person (GTP) technology has revolutionized warehouse and distribution center operations, reducing operational costs, improving efficiency, and increasing worker safety. By providing advanced solutions for the picking and transporting of products in warehouses and factories, GTP technology is changing the way supply chain processes work. The benefits of GTP technology are numerous, including increased accuracy, reduced risk of workplace injuries, increased productivity, cost savings, and, ultimately, faster delivery times. Companies implementing GTP technology into their supply chains stand the best chance of maintaining a sustainable competitive advantage in the market as technology continues to evolve.
GTP is only one of the myriad of technologies that ABCO Systems offers as a Systems Integrator for warehouse automation. Download our GTP infographic that summarizes the various aspects of GTP technology. You can also see this technology in person by scheduling a visit to our Showroom and Training Center.
GOODS TO PERSON Infographic
Image courtesy of Exotec