Unlocking the Secrets of Garment On Hanger Sortation System to Maximize Efficiency and Save Costs in Your Warehouse Operations

Unlocking the Secrets of Garment On Hanger Sortation System to Maximize Efficiency and Save Costs in Your Warehouse Operations

Warehouse and supply chain management can be a complicated process that requires streamlined operations to ensure smooth functioning. Every aspect of warehousing, such as sorting, picking, packing, and shipping, must be planned meticulously to meet the customer’s requirements and satisfy their preferences. When it comes to the garment industry, where multiple SKUs and sizes need to be managed under different brands, a proper sorting system is paramount. With over 50 years of experience in garment-on-hanger solutions, we have seen both the challenges and the advantages that can be presented. This blog post will discuss the garment-on-hanger sortation system, its advantages, and how it can be implemented to maximize efficiency and save costs. 

What is a Garment On Hanger Sortation System?

A Garment On Hanger (GOH) sortation system is an automated method of sorting, storing, and transporting garments. The system uses specialized equipment, such as overhead rail systems, conveyors, and sorters, to handle different types of clothes, hangers, and packaging. GOH systems increase productivity, reduce labor costs, and offer higher efficiency compared to traditional garment handling methods.

Advantages of a GOH Sortation System

Increased efficiency – The GOH sortation system is an automated process that can handle a high volume of garments quickly and efficiently. The system can sort, store, and transport the garments in a structured manner, eliminating chances of error and reducing handling time.

Better inventory management – The GOH system offers precise tracking and monitoring of garments, which helps the management team maintain an accurate inventory count. The system can also store garments in a designated location, making it easier for the team to locate and pick the desired garment quickly.

Higher storage capacity – With a GOH sorting system, there is less risk of damage and wastage of clothing, ensuring that the garments remain in good condition for longer. The system also offers higher storage capacity than conventional garment sorting methods, making it ideal for warehouses with limited space.

Sustainable operations – GOH systems help reduce the use of packaging materials, such as boxes and plastic bags, which contribute to environmental pollution. The system also offers more sustainable operations by increasing the lifespan of clothing, reducing carbon footprint, and promoting a circular economy. 

Implementation of a GOH Sortation System

Implementing the GOH sortation system requires proper planning, assessment, and execution. Here are some steps to consider when implementing the system:

  • Assessment of the warehouse layout – warehouses should have adequate space with overhead rails and conveyor systems to ensure the system can function effectively. It is advisable to conduct a feasibility study to identify the ideal areas where the system can be installed.
  • Integration of the system – the GOH sortation system should integrate with existing warehouse management systems to ensure seamless operations. This will require software development and hardware installation to ensure that the system can integrate into the existing environment.
  • Training and support – with any new technology implementation, there is often a need for training and support for the warehouse teams. The teams will need to understand how the system works, how to operate the equipment, and how to maintain it.

ABCO Systems is a premier provider of GOH sortation and storage solutions.  We have been installing GOH solutions for numerous apparel brands for over 50 years and bring this experience to all customers to provide the best solution to meet each customer’s unique needs.

For more information on ABCO’s GOH solutions

ABCO GOH Solutions


  • The Garment on Hanger (GOH) sortation system is an automated method of sorting, storing, and transporting garments, increasing productivity and reducing labor costs.
  • Benefits of the system include increased efficiency, better inventory management, higher storage capacity, and sustainable operations.
  • Implementation of the GOH sortation system requires assessment of the warehouse layout, integration with existing systems, and training for the warehouse team.
  • Integrating a GOH sortation system can help maximize efficiency and save costs in garment warehouses.
The Perks of Investing in Warehouse Automation in 2023 for Tax Benefits

The Perks of Investing in Warehouse Automation in 2023 for Tax Benefits

As a supply chain or logistics professional, we know you’re always looking for ways to boost efficiency, cut costs, and stay competitive. Did you know that there are tax benefits to investing in warehouse automation? Warehouse automation refers to using automated systems and software to improve the efficiency and productivity of warehouse operations. This technology includes automated storage and retrieval systems, conveyor systems, sortation systems, and robotics. Thanks to recent tax code changes, 2023 is an ideal time to upgrade your operations with automated solutions. Here’s what you should know about how investing in warehouse automation can streamline your operations, reduce labor costs, increase accuracy, and reduce your tax burden.

What are the benefits of investing in warehouse automation in 2023?

One of the key benefits of investing in warehouse automation in 2023 is the availability of bonus depreciation. First, let’s define bonus depreciation. Essentially, this is a tax incentive for businesses to invest in capital assets like equipment, machinery, and technology. This bonus allows you to deduct a more significant portion of the asset’s cost in the year it is placed in service, thereby reducing your taxable income. Plus, you can claim bonus depreciation in addition to standard depreciation, resulting in even more significant write-offs that can help you realize a faster ROI on your automation investment.

Why is this so important now?

In 2023, bonus depreciation rates will be at their most generous, thanks to the Tax Cuts and Jobs Act passed in 2017. You’ll be able to deduct 100% of the cost of most assets (including automation technology) in the year they are placed in service. The property must be new and utilized in the business to qualify for bonus depreciation. Used property and property that has been previously leased do not qualify for bonus depreciation. In addition, the property must have a recovery period of 20 years or less, including the equipment’s cost in the year it is placed in service, rather than depreciating it over several years.

How significant are these benefits?

The tax benefits of bonus depreciation can be significant. For example, if a business invests $1 million in warehouse automation in 2023, it can deduct the full amount of $1 million in the year it is placed in service. This can result in a substantial reduction in the business’s taxable income for the year, which can, in turn, lower its tax liability. The tax savings can be used to reinvest in the business, pay down debt, or distribute to shareholders. This rate will start to decline in 2024 and then phase out over the next few years. So, timing is key if you want to maximize your tax savings by investing in warehouse automation.

What other benefits are there to warehouse automation?

In addition to the tax benefits, investing in warehouse automation can provide numerous operational benefits for your business. Warehouse automation can increase productivity by streamlining processes, increasing efficiency, reducing manual labor, improving order accuracy, and increasing inventory management capabilities, thereby saving money in areas such as labor costs and inventory management. With advanced technologies like machine learning and AI, you can also gain valuable insights into your operations and make data-driven decisions that improve your overall supply chain performance.

Can you give me an example?

For example, an automated storage and retrieval system can locate and retrieve products more quickly and accurately than a worker can manually, increasing order fulfillment rates and customer satisfaction. A conveyor system can transport products more efficiently and safely than workers, which can reduce the risk of workplace injuries and accidents. By investing in warehouse automation, businesses can also reduce their dependence on human labor, which can be helpful in times of labor scarcity or economic uncertainty.

What about the upfront costs?

Still, you may be wondering about the upfront costs of automation. While it’s true that significant up-front investments are often required, keep in mind that tax incentives and long-term cost savings can make the ROI more attractive than you might think.

So, what do I do now?

Investing in warehouse automation now can provide great bonus depreciation tax benefits for your business, but it’s also important to consider other factors. Whether you’re looking to cut labor costs, reduce errors, or gain valuable insights into your operations, automation can be a game-changer for your supply chain. By taking advantage of tax incentives and evaluating your options carefully, you can make the most of your investment and position your business for success in the years ahead.

When considering an investment in warehouse automation, you should carefully evaluate your needs and goals. ABCO Systems can assist you and your team in assessing the current and future production requirements, inventory management needs, and workforce capabilities. We will help you understand the costs and benefits of different types of automation solutions, such as the upfront purchase price, maintenance costs, and potential energy savings. Consider consulting with tax advisors to ensure you take full advantage of available tax incentives. ABCO Systems will ensure you get the best equipment to meet your needs. [wpforms id=”6481″]

Drop us a note for more information on Automation solutions for your Warehouse.

Improved Efficiency and Cost Savings with Warehouse Automation

Improved Efficiency and Cost Savings with Warehouse Automation

In the ever-changing world of supply chain management, warehouse automation is a key factor in ensuring that an operation runs effectively and efficiently. Batch picking and automated sorting are two technologies that can help reduce costs and improve accuracy in your warehouse. Let’s take a closer look at how these systems work and why they should be part of your warehousing strategy.

Batch Picking

Batch picking is a process that combines orders into batches before they are picked from the shelves. This system reduces the number of trips to the shelves required to fill orders, which increases efficiency while minimizing errors. The process starts with order consolidation software that looks at incoming orders and consolidates them into batches based on common elements like customer or ship-to location, product type, or order size. Once orders are consolidated into batches, pickers move through each batch in sequence to pick items quickly and accurately.

Automated Sorting Systems

Automated sorting systems are used to optimize the storage capacity of warehouses as well as streamline outbound processes. These systems use algorithms to determine which products should be stored where in order to maximize space utilization, minimize handling time, and increase throughput times for outgoing orders. Automated sorting systems are also capable of automatically routing products based on their destination or other criteria, allowing for greater flexibility in managing inventory flow within a facility.

As warehouses become more complex and operations become more demanding, technologies like batch picking and automated sorting can help you stay ahead of the competition by improving efficiency and reducing costs. By implementing these solutions now, you can ensure that you have an efficient warehouse operation today so you can remain competitive tomorrow. ABCO Systems will make the most of your batch picking by integrating with the right automation solution.  Supply chain professionals who want to optimize their operations should seriously consider investing in these tools – it could pay off big in the long run! CONTACT US to speak to an ABCO Team member about the right solution for you.

*Header picture depicts&OPEX® Sure Sort®

Entry Level Warehouse Automation for Efficiency and Cost Savings

Entry Level Warehouse Automation for Efficiency and Cost Savings

Automating warehouse distribution is a great way to maximize efficiency and reduce costs. With the increasing demand for faster delivery, automated processes are essential for streamlining operations and keeping up with customer expectations. In this blog post, we’ll discuss how entry-level automation can help create greater efficiency and lower the movement cost in warehouse distribution centers.

What is Entry Level Automation?

Entry-level automation refers to implementing robots, conveyors or machines that perform basic tasks such as sorting, packing, and loading goods. Businesses can increase their productivity by automating these routine processes while reducing labor costs. Entry-level automation also helps eliminate human errors that can lead to costly delays or mistakes. This makes it an attractive option for companies looking to improve their operations without making a significant financial investment.

Benefits of Entry-Level Automation

The primary benefit of entry-level automation is increased efficiency. Robotics and conveyor systems can complete tasks much faster than humans, which means they can save time and money by reducing the time it takes to move goods through the warehouse. Automated systems also reduce the potential for human error, which can lead to a decrease in returns or damaged goods due to incorrect product packaging or labeling. Additionally, automated robotics and conveyor systems require less manual labor and can free up employees’ time, so they can focus on more complex tasks that require more strategic thinking.

Cost Considerations

When considering implementing entry-level automation into your warehouse distribution system, there are several factors you need to consider before making a decision. First, you must evaluate what type of system best fits your needs based on your budget and operational goals. It would be best to consider any long-term maintenance costs associated with using an automated system and any software updates that may be needed over time to keep the solution running smoothly. Finally, you should factor in any additional training costs associated with teaching employees how to use the new automated system if necessary.

Key Takeaways

Implementing entry-level automation into your warehouse distribution system has many benefits

  • Increased efficiency
  • Reduced labor costs
  • Reduced errors due to human mistakes
  • Frees up employees’ time, allowing them to focus on more complex tasks requiring more strategic thinking

While some upfront costs may be associated with purchasing an automated solution or software updates over time, the long-term savings make it worth considering adding entry-level automation into your supply chain operations. It’s essential to evaluate all factors carefully before making a final decision, but entry-level automation could be just what your business needs for improved efficiency at a lower cost.

The ABCO Systems Team possesses a proven history of expertise across a diverse array of entry-level automation solutions. CONTACT US for more information on the numerous solutions we can provide for your entry-level automation needs.

*Image depicts the OPEX SureSort Automated sorting system.

The Impact of Automation and Robotics: The Future of Warehousing

The Impact of Automation and Robotics: The Future of Warehousing

Thank you to everyone who attended the DC Velocity webinar on December 15th, where we collaborated with our partner Addverb Technologies.  For those unable to attend, we are pleased to provide a link here where you can view the webinar.

For further information on how ABCO Systems can help you navigate your Automation and Robotics needs, CLICK HERE, and an ABCO Team member will contact you.

Click the box below to view the video.