Warehouse and Distribution Center Automation Services
Conveyor System Design
Conveyor & Sortation Systems are currently one of the best ways to increase productivity and sales margins by reducing the overall costs of moving your products. Many warehouses utilize conveyor systems in order to create efficiency and consistency while moving products in, out and throughout the building. Conveyor System Design is one of our specialties.
A properly designed conveyance/sortation system can effectively reduce the overall need for employee headcount and minimize the potential mistakes that personal can cause.
There are many different types of conveyor systems and a variety of different uses for them based on each customers’ individual needs and, more specifically, how the product flows throughout the facility.
At ABCO Systems LLC, we specialize in creating the conveyor solutions that will work best for you.
We analyze your existing environment and work within your parameters to determine the best type of product conveyance/sortation solutions for you.
We also can maintain and service your system. Our Conveyor Maintenance program will keep you running efficiently for many years.
Check out this article about maintaining your equipment for both efficiency and safety in your warehouse or distribution center.
Give us a call at (201) 507-0999 or send us an email and we’ll work with you to create the most efficient warehouse for your needs.
Conveyor System Design
TGW Systems CRUZ®belt is different from any belt conveyor available today. Installation time for inclines and declines is greatly reduced due to the one-piece modular construction of the powerfeeder and nose-over which replace conventional components. The patented, self-aligning belt take-up provides initial belt tensioning in 45 seconds. The high-quality monofilament belt is easy to track. A 97% efficient bevel gearmotor provides energy savings. End pulleys are 2-1/2″ diameter to reduce gaps between units for small product transportation. A belt-low configuration eliminates the guard rail on floor-mounted conveyors and reduces guard rail requirements for overhead units.
IntelliROL® – Belted Decline
TGW IntelliROL motorized-roller conveyor sets the standard in material handling flexibility. Its key is the use of a motorized roller that powers each zone or segment of the conveyor. A truly modular system that can be completely customized to meet your current requirements, IntelliROL can be easily reconfigured to address your future needs.
IntelliROL® – Belted Incline
TGW’s IntelliROL belted incline motorized-roller conveyor provides a unique functionality within the material handling industry by providing the ITR accumulation feature within an inclining belt. Its key is the use of a motorized roller that powers each belted zone or segment of the conveyor. A truly modular system that can be completely customized to meet your current requirements, IntelliROL can be easily reconfigured to address your current, and future, needs.
IntelliROL® Motorized Roller Conveyor
TGW Systems IntelliROL motorized-roller conveyor sets the standard in material handling flexibility. Its key is the use of a motorized roller that powers each zone or segment of the conveyor. A truly modular system that can be completely customized to meet your current requirements, IntelliROL can be easily reconfigured to address your future needs. The unique CRUZ frame design, with rollers mounted low, provides total protection for the electronic components that are pre-mounted and pre-wired at the factory. An optional conveyor shroud encloses the frame and provides additional protection for the electrical components.
IntelliROL® Wheel Diverter
TGW Systems IntelliROL (ITR) wheel divert allows product to be diverted off the main line to a 30° spur using pop up wheels. Product will always need to be edge aligned to the divert side prior to diverting. Adjusting the speed control for individual motorized rollers in the attached spur will assure proper speed required to smoothly transfer the product off the main line.
IntelliROL® – HDR Curve
TGW has taken a lead role within the industry, with the development of solutions for handling poly-bag packaged products. Our IntelliROL belted MDR (Motor Driven Roller) are proving to be a perfect fit. The challenge has always been handling poly-bags in the curves. Until now, the standard solution has been to purchase belted curves. The high costs of these belted curves with a good ROI, has caused many projects to slip into the pile of projects, or were not implemented because of cost. TGW has developed a product that is both simple and better value–a 30 roller MDR style 90 degree curve with tapered rollers. It has very tight roller centers and sleeved rollers.
IntelliROL® – Pick Zone Module
TGW’s IntelliROL Pick Zone Module (PZM) is a high-performance, cost-effective, order fulfillment solution provider. Its key is the use of a motorized roller that powers the in- feed zones, dis-charge lanes, and belts on the transfer to maximize the picking and sorting processes. High throughput rates are achieved by transferring “on the fly” combined with a unique gravity wheel transfer. TGW Systems PZM is part of the IntelliROL family which is easily configured to address the needs of your ware- house. A truly modular system that can be completely customized to meet your current requirements, IntelliROL can be easily reconfigured to address your future needs when the time comes.
NBC – Belt Driven Roller Conveyor
While offering excellent cost savings, NBC also incorporates high-value features as standard. The logic modules are easily set in the field for basic or progressive (train) release. The direct-drive belt is powered with a 97% efficient gear motor that reduces energy consumption. NBC utilizes CRUZ® frame with the rollers low and built-in guardrail configuration for all accumulation conveyor. A rollers-high version is used for all transportation style conveyors.
All XenoROL conveyors are economical to install and maintain because of their efficient drive design. The more complex the configuration of conveyors, transfers, and devices, the fewer drives are required in comparison to other types of material handling systems. Universal joint connections allow curved sections, spurs, and transfers to be slave-driven without the need for additional motors. XenoROL conveyor rollers are independently driven by pre-tensioned elastometric belts, which pull the drive spools against the lineshaft. The clutch-like slippage of the spool permits accumulation without damaging products or components.