Choosing the Right Robotics Solution for Your Warehouse

Choosing the Right Robotics Solution for Your Warehouse

Robotics has the potential to revolutionize the distribution industry, improving efficiency, accuracy, and speed of operations. This article will explore the current state of robotics in distribution, the benefits and challenges of implementing these technologies, and the potential future of robotics in the industry.

Current State of Robotics in Distribution:

Robotics is already being used in a variety of roles within the distribution industry. These include tasks such as order picking, packing, sorting, and transportation. Some distribution centers have implemented fully automated systems, while others have adopted a hybrid approach, using robotics to complement the work of human employees.

One example of a company that has successfully implemented robotics in its distribution operations is Amazon. The company uses a variety of robotic systems in its fulfillment centers, including Kiva robots for order picking and transportation and Pegasus robots for sorting packages. These systems have allowed Amazon to improve efficiency and speed of operations, leading to faster delivery times for customers.

Benefits of Implementing Robotics in Distribution:

There are several benefits to implementing robotics in distribution operations. These include:

  1. Increased efficiency: Robotics can work 24/7 without breaks, allowing for uninterrupted operations. In addition, robots can perform tasks with high accuracy and precision, reducing the need for rework and correcting errors.
  2. Improved accuracy: Robotics can help reduce the risk of errors in tasks such as order picking and packing, leading to higher levels of customer satisfaction.
  3. Reduced labor costs: By automating tasks that are currently performed by humans, companies can reduce labor costs.
  4. Increased speed: Robotics can help speed up operations, leading to faster delivery times for customers.

Challenges of Implementing Robotics in Distribution:

There are also several challenges to implementing robotics in distribution operations. These include:

  1. High upfront costs: Implementing robotics can be expensive, with the cost of purchasing and installing the systems being a significant barrier for some companies.
  2. Lack of skilled labor: There is currently a shortage of skilled workers who are able to program and maintain robotic systems. This can make it difficult for companies to find the personnel needed to implement and maintain these systems.
  3. Complexity of operations: Distribution centers often have a high level of complexity, with a wide range of products being stored and shipped. This can make it difficult to implement robotic systems that are able to handle the diversity of tasks required.
  4. Limited adaptability: Robotics systems are not currently able to adapt to changes in operations as easily as human workers. This can make it difficult to respond quickly to changes in demand or shifts in the market.

The Future of Robotics in Distribution:

Despite the challenges, the future of robotics in distribution looks bright. As technology continues to improve and costs decrease, more and more companies will likely adopt robotics in their operations. In the future, it is possible that fully automated distribution centers will become more common, with robots taking on an even wider range of tasks.

Robotics has the potential to revolutionize the distribution industry, improving efficiency, accuracy, and speed of operations. While there are challenges to implementing these technologies, the benefits and potential for growth make it an attractive option for many companies. As technology continues to improve, we will see increasing adoption of robotics in the distribution industry.

ABCO Systems offers years of expertise and insight into product flow to help you navigate any challenges you may face in the design and implementation of automation and robotics in your warehouse distribution. We maintain relationships with the top robotics and automation solutions suppliers to help you find the right solution for your unique situation. CLICK for more information or a consultation on how we can help you increase efficiency and productivity in your warehouse.


*Image depicts robotic solutions from Addverb Technologies on display in the ABCO Systems Showroom and Training Center.

EP 354: Infinite Peripherals

In this episode host Kevin Lawton is joined by Jeff Scott of Infinite Peripherals to discuss how they have been helping industries improve operations by bringing great handheld and wireless solutions to the market. Find out how they’ve developed over the years and have recently put out a brand new revolutionary device.

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EP 353: Spot AI

SPOT AI is a camera system that helps businesses leverage video footage to improve safety, security, and efficiency. By detecting areas of improvement early on, companies can save time and resources and reduce operational costs – ultimately leading to increased profits and customer satisfaction. In this episode of The New Warehouse, Sud Bhatija, co-founder of SPOT AI, discusses how intelligence dashboards can identify potential bottlenecks, provide training opportunities and improve collaboration.

Get on demand labor from Veryable with zero fees for the first month by signing up here.

Want to get a shoutout on a future show and help support our podcast? Find your option here.

Tips for Conveyor Maintenance: What You Need to Know

Tips for Conveyor Maintenance: What You Need to Know


Conveyor systems are important pieces of equipment used in many industries. Whether you are a manufacturer, distributor, or retailer, maintaining your conveyor system is essential to running a successful business. Regular maintenance helps to ensure that your conveyor system runs smoothly and efficiently, saving you time and money in the long run. Knowing what to look for and how to address any issues that arise is key to keeping your conveyor system in top shape. In this article, we will discuss tips for conveyor maintenance, so you can keep your conveyor system running in peak condition.

What are common issues with conveyor systems?

Conveyor systems often experience wear and tear over time. While they are designed to last for many years, the frequency of use, the amount of weight they are designed to carry, and the overall condition of the system all play a role in how long they will last.

As a machine operator, you are also responsible for inspecting the conveyor system periodically. Depending on your industry and the type of conveyor system you have, you may not need to inspect the system as often as other operators. However, it is important to inspect the system periodically to make sure there are no issues or potential problems that need to be addressed immediately. Inspecting your conveyor system can also be a good way to spot any issues that need maintenance before they become larger problems.

What safety measures should be taken when performing conveyor maintenance?

Before you begin any maintenance work on a conveyor system, make sure you are familiar with the system and the potential hazards. For example, the system may include moving parts that could cause you injury if you are not careful. When working on older systems, you may also need to wear breathing equipment to protect you from harmful fumes. You should also be familiar with the location of any shutoff valves or emergency stop buttons to make sure you can stop the system if needed. If you are unsure about the proper procedures or safety precautions to take when working on a conveyor system, contact your supervisor or the person responsible for maintaining the system for instructions.

What should you look for when inspecting conveyor systems?

During your conveyor system inspection, you should look for problems with the system, such as wear and tear. You can also perform a preventive maintenance checklist, which is a good way to address certain issues before they become more serious. The ABCO Systems Maintenance and Service team uses checklists to ensure they address all aspects of your systems. You can find a checklist online and customize it to suit your system. There are also online tools available that allow you to enter information about your system and generate a checklist customized to your specific equipment. When performing your inspection, keep an eye out for any of the following issues: – Excessive noise – This could indicate a problem with the bearings or other system components. – Oil leaks – These can indicate wear or damage in the system. They can also pose a fire hazard if the oil drips near hot components. – Poor lubrication – This can cause friction and overheat the system. – Excessive vibration – This can be an indication that parts are loose and need to be replaced.

How often should you inspect the conveyor system?

Depending on your industry and the type of conveyor system you have, you may need to inspect the system regularly. Manufacturers will often provide recommendations for the best maintenance practices for your system. You should also follow the manufacturer’s recommended maintenance intervals to avoid costly breakdowns and repairs. If you do experience a breakdown, it is important to troubleshoot and repair the system as quickly as possible. A minor issue that goes unaddressed can become a major problem quickly. If you schedule regular inspections, you can spot potential issues before they become serious.

How can you prevent conveyor system breakdowns?

A regular maintenance schedule is essential to prolonging the life of your conveyor system and preventing breakdowns. Periodic inspections can help you identify wear and tear before it becomes a serious problem that requires extensive repairs. You should also make sure to use the system within the manufacturer’s guidelines. If you overload the conveyor system by exceeding the weight capacity or attempting to move more products through the system than it is designed for, you greatly increase the risk of breakdowns and other problems. You can also help to prevent breakdowns by following these tips: – Maintain proper speed, load, and tension settings. – Clean the system regularly to reduce the risk of corrosion and contamination. – Use lubricants to reduce friction in moving parts. – Replace worn or damaged parts promptly.

What should you do if you experience a breakdown?

If your conveyor system breaks down, you should first attempt to identify the cause of the issue. If you are not able to identify the problem, you may want to call a professional to help troubleshoot the issue. Some common issues and their causes include: – Excessive noise – A problem with the bearings, belts, pulleys, or other system components. – Oil leaks – Damage to seals, gaskets, or other system components that allow oil to leak. – Poor lubrication – Parts moving against each other without sufficient lubrication. – Excessive vibration – Worn or damaged parts that are loose and may cause excessive vibration. – Overloaded system – Exceeding the weight capacity or moving too many items through the conveyor system.

What are the benefits of regular maintenance?

Regular maintenance is essential to keeping your conveyor system in working order. Even if you have a brand-new system, regular maintenance will help prolong the life of the system. A well-maintained system will operate more smoothly, efficiently, and safely compared to systems that are neglected. You can also expect to see a reduction in breakdowns and repairs if you perform regular maintenance on your system. This can save you time and money in the long run. A well-maintained system will also be safer to operate, which is important when working with heavy machinery. A poorly maintained system can lead to accidents and injuries, which is why it is so important to follow best practices for conveyor maintenance.

What are the top conveyor maintenance services in New Jersey?

While you may be able to perform some of the maintenance work on your conveyor system yourself, you can ensure your equipment is always up and running by having a preventative maintenance contract in place. ABCO Systems can perform a regular inspection of the system, replace worn or damaged parts, apply lubrication as needed, adjust tension and speed settings, and perform any other regular maintenance tasks. It is important to choose a service that is certified and follows manufacturer recommendations when working on your equipment to help ensure they perform the work correctly.

Why choose ABCO Systems for your conveyor maintenance?

Conveyor maintenance is an important part of running an efficient business. ABCO Systems, LLC provides its customers with best-in-class installation of some of the most technologically advanced material handling products on the market. To be compliant with manufacturers’ requirements for warranty, the systems must be properly maintained as part of a comprehensive pre-scheduled maintenance program. Headed by Heather Castro as Service Department Manager, ABCO Systems technicians and service staff are highly qualified to perform these required services. If you want to keep your systems running, run with the WolfPack and ABCO Systems Maintenance and Service Team.

EP 352: Hopstack

In this episode host Kevin Lawton talks to Vivek Singh of Hopstack about their warehouse operating system and how it helps small to medium size businesses harness the power of multiple warehouse systems into one. 

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