Maintenance Tips to Ensure Uninterrupted Material Flow 

Maintenance Tips to Ensure Uninterrupted Material Flow 


The rhythmic heartbeat of any warehouse, conveyors serve as the vital arteries that keep material flowing seamlessly. But like any lifeline, these systems require proper care and attention to ensure uninterrupted operations. In this essential blog post, we’re diving into the world of conveyor maintenance, uncovering tips and strategies to keep your material flow pulsating at its best. 

The Backbone of Efficiency 

Conveyors are the unsung heroes of efficient material handling, swiftly transporting items from point A to point B. However, neglecting their maintenance can lead to unexpected breakdowns, costly downtimes, and disruptions in your supply chain. By implementing a proactive maintenance plan, you not only extend the lifespan of your conveyors but also enhance overall warehouse efficiency. 

Routine Inspection: The First Line of Defense 

Regular visual inspections are the cornerstone of conveyor maintenance. By routinely examining belts, rollers, bearings, and other components, you can identify signs of wear and tear early on. Addressing minor issues before they escalate can prevent larger breakdowns that require extensive repairs. 

Lubrication: A Little Goes a Long Way 

Proper lubrication is the lifeblood of conveyor systems. Regularly lubricating moving parts reduces friction, minimizes wear, and ensures smooth operation. Be sure to use the appropriate lubricants for different components and maintain a schedule for reapplication. 

Tighten the Bolts and Belts 

Conveyors endure constant vibrations and movements, which can gradually loosen bolts and belts. Periodical checks and tightening of all fasteners prevent components from becoming dislodged. Similarly, ensuring that belts are properly tensioned avoids slippage and maintains optimal traction. 

Cleanliness and Debris Management 

Cleanliness is more than just aesthetics; it’s essential for conveyor functionality. Debris accumulation can hinder movement, damage components, and even cause blockages. Regular cleaning of the conveyor system, including belts, rollers, and the surrounding area therefore is very important as it prevents foreign objects from causing disruptions. 

Electrical and Control System Checks 

Conveyor systems often rely on complex electrical and control systems. Regular inspections and tests of these components ensures they’re functioning correctly. Faulty sensors, misaligned photo eyes, or malfunctioning motors can lead to operational interruptions. 

Training and Documentation 

Equipping your maintenance team with the knowledge and training necessary to perform routine maintenance tasks effectively can go a long way. At ABCO Systems, we create a comprehensive documentation system that outlines maintenance procedures, schedules, and troubleshooting guides. This empowers your team to address issues promptly and effectively. 

Partnering with Professionals 

While proactive in-house maintenance is vital, the value of partnering with conveyor system professionals such as ABCO Systems should not be underestimated. Regular inspections by experienced technicians can identify potential problems that might be overlooked internally. Scheduled maintenance from experts can provide peace of mind and extend the longevity of your conveyor systems. 

Implement Your Well-Structured Maintenance Plan

Conveyors are the lifeline of your material handling operations, and their maintenance is a non-negotiable responsibility. By implementing a well-structured maintenance plan that encompasses routine inspections, lubrication, cleanliness, and expert support, you’re ensuring the uninterrupted flow of materials that keeps your supply chain beating. In the grand scheme of warehouse operations, the harmony of conveyor systems can only be maintained through consistent care, attention, and the understanding that a smoothly running conveyor network is the backbone of your operational success. 

Click here to reach out to us at today to learn more about our Preventive Maintenance Programs! 

Things to Consider when Relocating Your Warehouse

Things to Consider when Relocating Your Warehouse

Relocating warehouse operations is a critical decision that can significantly impact a company’s supply chain, profitability, and overall business performance. However, in recent times, the prospect of higher interest rates has introduced a new layer of hesitancy among businesses contemplating such a move. This post delves into the reasons behind the hesitancy to relocate warehouse operations in light of the recent increase in interest rates and the economy overall.

Financial Considerations

One of the primary reasons for hesitancy is the financial impact of higher interest rates. Relocating a warehouse involves substantial capital investments, including land acquisition, construction costs, equipment purchases, and employee relocation expenses. Higher interest rates increase borrowing costs, which can affect a company’s ability to secure favorable financing terms. As a result, businesses may hesitate to proceed with relocation plans, fearing increased debt burdens and reduced financial flexibility.

Uncertainty in the Economy

Higher interest rates are often seen as a signal of a tightening monetary policy aimed at curbing inflation or cooling down an overheating economy. The uncertainty surrounding the economic outlook due to higher interest rates can make businesses reluctant to undertake significant operational changes, such as relocating warehouse facilities. Executives may prefer to wait and assess the stability of the economy and how interest rate changes will impact their business in the long run before committing to a costly relocation process.

Market Volatility and Demand Fluctuation

Interest rate hikes can trigger market volatility, affecting consumer spending patterns and overall demand. Businesses might be hesitant to relocate their warehouse operations due to concerns about potential shifts in market conditions. Uncertainty about the future demand for their products or services can make companies reluctant to invest in new facilities, fearing that they may not be able to sustain operations or generate the expected return on investment.

Disruption to Supply Chain

Relocating warehouse operations can disrupt a company’s supply chain, leading to potential delays, increased transportation costs, and logistical challenges. Higher interest rates might discourage businesses from undertaking such a disruption, as they could impact the seamless flow of goods and services to customers. Companies that rely heavily on just-in-time inventory management or have stringent delivery deadlines may hesitate to relocate their warehouses, fearing negative consequences on customer satisfaction and brand reputation.

Operational Efficiency and Adaptability

Warehouse relocation involves not only physical aspects but also operational adjustments. Companies must ensure that the new location provides equal or improved operational efficiency, including factors such as proximity to suppliers, transportation infrastructure, and access to skilled labor. Higher interest rates may lead businesses to question whether the benefits of relocation outweigh the potential risks and costs associated with adapting their operations to a new environment.

Long-Term Commitment

Relocating warehouse operations is a long-term commitment that requires careful planning and consideration. Higher interest rates can impact the viability of long-term financial projections, making it difficult for businesses to assess the potential return on investment. Uncertainty about the future trajectory of interest rates and their impact on the overall business climate may lead companies to delay or postpone relocation plans until the economic environment becomes more favorable and predictable.

While the decision to relocate warehouse operations involves multiple factors, the recent increase in higher interest rates has introduced an additional layer of hesitancy among businesses. Financial considerations, uncertainty in the economy, market volatility, supply chain disruption, operational efficiency concerns, and the long-term commitment required are all valid reasons contributing to this hesitancy. Businesses must carefully evaluate the potential risks and rewards of relocation, taking into account both interest rates and broader economic factors, before making any decisions that can shape the trajectory of their operations and future success.

ABCO Systems can help you evaluate your warehouse and whether staying in your current space or if relocating makes sense for the future of your operation. Our team of talented engineers can help redesign your existing space to make your space more efficient if moving is not in the company’s best interest. Reach out to our team to assist you with that evaluation.

EP 363: Swisslog – Cold Storage Solutions

Grant Beringer, Vice President – of Integrated Systems – Americas at Swisslog, joins The New Warehouse podcast to discuss cold-chain fulfillment and warehouse automation. Swisslog Logistics provides innovative automation technologies to facilitate efficient warehouse operations. They specialize in designing, developing, and implementing customized solutions for handling pallets, cases, and other units with the help of storage and retrieval machines, conveyors, autonomous mobile robots, and automated picking robots.

Want to get a shoutout for you and your company on the podcast? Become a VIP listener here.

Save on internet for your facility by using our special discount with Meter. Learn more here.

Get labor with no fees for one month! Utilize Veryable for on-demand labor by signing your business up here.

Follow us on LinkedIn here for more content.

EP 352: Hopstack

In this episode host Kevin Lawton talks to Vivek Singh of Hopstack about their warehouse operating system and how it helps small to medium size businesses harness the power of multiple warehouse systems into one. 

Get on demand labor from Veryable with zero fees for the first month by signing up here:

Attending Manifest? Find The New Warehouse there and register with a discount at this link:

EP 351: Powerfleet

Scott Walker, VP of Supply Chain Product Management at Powerfleet, joins The New Warehouse podcast to discuss their people-powered IoT solutions for multiple industries. They provide businesses with actionable insights that can increase safety and sustainability while making team members happier. With real-time asset visibility, route optimization, predictive service scheduling, condition monitoring, enhanced training opportunities, and more, Powerfleet makes it easier to take complete control of your material movements. Be sure to tune in to learn about people-powered IoT solutions and how you can make your warehouse safer, more efficient, and a more enjoyable place to work.

Manufacturing Matters
The Manufacturing Matters podcast aims to get to the heart of automation technology and…

Listen on: Apple Podcasts   Spotify

Get on demand labor from Veryable with zero fees for the first month by signing up here:

Attending Manifest? Find The New Warehouse there and register with a discount at this link:

EP 350: A2Z Drone Delivery

The New Warehouse welcomes Evan Hertafeld, Co-Founder of A2Z Drone Delivery. A2Z Drone Delivery develops cutting-edge technology to provide tailored solutions for their customers, allowing them to extend beyond what was previously thought possible in this space. They recently collaborated on humanitarian efforts to deliver food and supplies to otherwise unreachable areas impacted by catastrophic storms. Be sure to tune in to find out when we will see drones delivering packages on a large scale and how that changes the warehouse environment.

Get on demand labor from Veryable with zero fees for the first month by signing up here:

Attending Manifest? Find The New Warehouse there and register with a discount at this link: