7 Cost-Saving Benefits of AMR & AGV Warehouse Automation

7 Cost-Saving Benefits of AMR & AGV Warehouse Automation

Autonomous Mobile Robots in a Warehouse AMRs Warehouse automation robot agv warehouse automation

Implementing Automated Guided Vehicles (AGVs) and Autonomous Mobile Robots (AMRs) in a warehouse can potentially lead to several cost-saving benefits. Here are some ways in which AGVs and AMRs can contribute to cost reduction:

  1. Labor Costs and Shortages: AGVs and AMRs can automate material handling tasks previously performed manually by human workers. By replacing or reducing the need for manual labor, companies can save on labor costs, including wages, benefits, and training expenses. Additionally, AGVs and AMRs can operate continuously without breaks, increasing productivity. You can also upskill these workers by investing in developing employees’ skills and knowledge; companies can reap several benefits, including increased efficiency, improved employee morale, and a competitive edge.
  2. Increased Efficiency: AGVs and AMRs can optimize workflows and reduce inefficiencies in warehouse operations. They can navigate predefined routes, pick up and deliver goods, and transport them to the appropriate locations, all without human intervention. This streamlined process can reduce cycle times, eliminate errors, and improve operational efficiency.
  3. Space Utilization: AGVs and AMRs are designed to operate in compact spaces and can navigate narrow aisles, optimizing the use of warehouse space. AGVs and AMRs can help maximize storage capacity and reduce the need for additional storage facilities or warehouse expansion by utilizing vertical storage systems and efficiently moving goods within the warehouse.
  4. Improved Inventory Management: AGVs and AMRs can be integrated with inventory management systems, allowing for real-time tracking and monitoring of inventory levels. This enables better inventory accuracy, reduces stockouts, and minimizes the risk of overstocking, leading to cost savings associated with inventory carrying costs and obsolescence.
  5. Reduced Product Damage: AGVs and AMRs are equipped with sensors and collision avoidance systems, reducing the risk of product damage during material handling. This can lower costs associated with damaged goods, returns, and customer dissatisfaction.
  6. Energy Efficiency: AGVs and AMRs are often designed to be energy efficient. They can be powered by rechargeable batteries and optimized for minimal energy consumption. Companies can achieve long-term cost savings on energy bills by reducing energy usage compared to traditional material handling equipment, such as forklifts or conveyor belts.
  7. Scalability and Flexibility: AGVs and AMRs offer scalability and flexibility in warehouse operations. They can be easily reprogrammed or reconfigured to adapt to changing operational needs, such as adjusting routes, adding or removing robots, or integrating with new systems. This scalability and flexibility enable efficient resource allocation and minimize the need for significant infrastructure changes or capital expenditures.

It’s important to note that the actual cost savings achieved through the implementation of AGVs and AMRs can vary depending on factors such as the, size of the warehouse, the nature of operations, the specific tasks automated, the initial investment costs, and the level of integration with existing systems. A thorough cost-benefit analysis should be conducted to assess the potential return on investment (ROI) before implementing AGVs and AMRs in a warehouse. Click below for a cost-benefit analysis and see how ABCO can help you determine your cost savings with AGVs, AMRs and a diverse array of Warehouse Automation solutions.

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Shannan Newsome

Shannan Newsome

Sr. Vice-President of Sales

Shannan has over two decades of Warehouse, Transportation, Logistics, Supply Chain, and Robotic Automation experience. She has broad and focused functional experience in the global arena, including Supply Chain Management and Global Logistics across multiple industries, modes of transportation, and systems working with clients across North America and Europe.

Unlocking the Secrets of Garment On Hanger Sortation System to Maximize Efficiency and Save Costs in Your Warehouse Operations

Unlocking the Secrets of Garment On Hanger Sortation System to Maximize Efficiency and Save Costs in Your Warehouse Operations

Warehouse and supply chain management can be a complicated process that requires streamlined operations to ensure smooth functioning. Every aspect of warehousing, such as sorting, picking, packing, and shipping, must be planned meticulously to meet the customer’s requirements and satisfy their preferences. When it comes to the garment industry, where multiple SKUs and sizes need to be managed under different brands, a proper sorting system is paramount. With over 50 years of experience in garment-on-hanger solutions, we have seen both the challenges and the advantages that can be presented. This blog post will discuss the garment-on-hanger sortation system, its advantages, and how it can be implemented to maximize efficiency and save costs. 

What is a Garment On Hanger Sortation System?

A Garment On Hanger (GOH) sortation system is an automated method of sorting, storing, and transporting garments. The system uses specialized equipment, such as overhead rail systems, conveyors, and sorters, to handle different types of clothes, hangers, and packaging. GOH systems increase productivity, reduce labor costs, and offer higher efficiency compared to traditional garment handling methods.

Advantages of a GOH Sortation System

Increased efficiency – The GOH sortation system is an automated process that can handle a high volume of garments quickly and efficiently. The system can sort, store, and transport the garments in a structured manner, eliminating chances of error and reducing handling time.

Better inventory management – The GOH system offers precise tracking and monitoring of garments, which helps the management team maintain an accurate inventory count. The system can also store garments in a designated location, making it easier for the team to locate and pick the desired garment quickly.

Higher storage capacity – With a GOH sorting system, there is less risk of damage and wastage of clothing, ensuring that the garments remain in good condition for longer. The system also offers higher storage capacity than conventional garment sorting methods, making it ideal for warehouses with limited space.

Sustainable operations – GOH systems help reduce the use of packaging materials, such as boxes and plastic bags, which contribute to environmental pollution. The system also offers more sustainable operations by increasing the lifespan of clothing, reducing carbon footprint, and promoting a circular economy. 

Implementation of a GOH Sortation System

Implementing the GOH sortation system requires proper planning, assessment, and execution. Here are some steps to consider when implementing the system:

  • Assessment of the warehouse layout – warehouses should have adequate space with overhead rails and conveyor systems to ensure the system can function effectively. It is advisable to conduct a feasibility study to identify the ideal areas where the system can be installed.
  • Integration of the system – the GOH sortation system should integrate with existing warehouse management systems to ensure seamless operations. This will require software development and hardware installation to ensure that the system can integrate into the existing environment.
  • Training and support – with any new technology implementation, there is often a need for training and support for the warehouse teams. The teams will need to understand how the system works, how to operate the equipment, and how to maintain it.

ABCO Systems is a premier provider of GOH sortation and storage solutions.  We have been installing GOH solutions for numerous apparel brands for over 50 years and bring this experience to all customers to provide the best solution to meet each customer’s unique needs.

For more information on ABCO’s GOH solutions

ABCO GOH Solutions

KEY TAKEAWAYS

  • The Garment on Hanger (GOH) sortation system is an automated method of sorting, storing, and transporting garments, increasing productivity and reducing labor costs.
  • Benefits of the system include increased efficiency, better inventory management, higher storage capacity, and sustainable operations.
  • Implementation of the GOH sortation system requires assessment of the warehouse layout, integration with existing systems, and training for the warehouse team.
  • Integrating a GOH sortation system can help maximize efficiency and save costs in garment warehouses.
Streamline Your Warehouse Distribution and Reduce Costs With Automated Storage and Retrieval Solutions From ABCO Systems

Streamline Your Warehouse Distribution and Reduce Costs With Automated Storage and Retrieval Solutions From ABCO Systems

As a supply chain and logistics professional, you understand the importance of efficient warehouse management. Time and cost are of the essence when it comes to the smooth functioning of your distribution center. If your warehouse still relies on manual labor for storage and retrieval, it is time to consider embracing automation. Automating warehousing tasks can help streamline operations and pave the way for a more optimized supply chain. This blog post will discuss how ABCO Systems can help you find the automated storage and retrieval solution that will reduce costs and improve productivity.

Increased Storage Capacity

Increased storage capacity is one of the most significant advantages of automated storage and retrieval systems. With automated systems, you can maximize your warehouse space while optimizing the storage process. The systems can help store goods more compactly and efficiently, freeing up much-needed space. With more space comes more inventory, which can lead to an increase in revenue.

Improved Order Accuracy

Automated storage and retrieval systems not only increase storage capacity but also ensure accuracy in order fulfillment. Manually picking and packing items can lead to human errors, such as picking the wrong item or a lower quantity of the item. An automated system makes the picking process largely mechanized, minimizing human errors. This leads to improved order accuracy and customer satisfaction.

Increased Productivity

Automated storage and retrieval solutions help improve productivity in your warehouse. By mechanizing processes, the solutions allow for quick storage and retrieval times, which leads to increased efficiency. Automated systems can also help eliminate time-consuming and labor-intensive tasks such as moving heavy items from one end of the warehouse to the other. These solutions can help employees focus on more value-added tasks, boosting productivity in the long run.

Cost Savings

Implementing automated storage and retrieval systems can lead to significant cost savings in the long run. With systems in place, you can reduce the amount of space required to store your inventory, thus saving on real-estate costs. The solutions also eliminate the need for additional personnel to pick and pack items, leading to reduced labor costs. Finally, the solutions help reduce human errors that can lead to costly returns and order fulfillment delays.

Scalability

As your business grows and evolves, so does your demand for warehousing. Automated storage and retrieval solutions from ABCO systems are scalable and can accommodate the ever-increasing storage and retrieval needs of your business. You can expand the system as needed without incurring significant upgrade costs or downtime.

ABCO Systems has extensive experience in ASRS solutions as well as partnerships with the leading technology companies in this area. By working closely with our customers and Partners, we focus on finding the right solution for you and your specific situation. ASRS solutions can help you optimize your warehouse operations, reduce costs, and increase productivity. With these solutions, you can streamline warehouse storage and retrieval activities, improve accuracy and order fulfillment, and increase storage capacity. Automated solutions also help save costs and are scalable, ensuring your warehouse management needs are always met. By embracing automation, you can adapt to the changing needs of your business and stay ahead in the competitive world of supply chain and logistics.

Still trying to figure out ASRS solutions? Download our infographic on “5 Reasons to Purchase an ASRS”.

Navigating the Permit Process to Increase Efficiency When Implementing Material Handling Automation Solutions

Navigating the Permit Process to Increase Efficiency When Implementing Material Handling Automation Solutions

Are you a supply chain professional or warehouse manager looking to implement automation solutions in your facility? Understanding the permit process involved can be overwhelming and time-consuming; fortunately, there are strategies you can use to navigate the logistical maze of permit facilitation. In this blog post, we’ll take a look at the permitting process you can expect when considering automation in your warehouse. With these helpful tips, you’ll be able to get your solutions up and running quickly so that your warehouse operations can remain productive!

Research Your Local Building Regulations – Avoid delays and fines by familiarizing yourself with building regulations

If you want to avoid costly delays, or steep fines and fees, the research into your building regulations cannot be stressed enough. At first thought, this can seem an arduous task; however, there are solutions available on the market that make permit facilitation more simple and more efficient. Finishing projects quickly is becoming ever more important for warehouse automation efficiencies. By taking the time to review local regulations early in the process, you can stay ahead of any last-minute headaches – thus freeing up the time for planning focused on the things that truly matter.

Determine What Permits You Need – Don’t start a project until you know exactly what permits you need

Permit facilitation can be a tedious and often confusing process, especially for warehouse automation projects. Unfortunately, failing to identify the necessary permits prior to the start of a project could result in significant delays, additional expenses, and potential legal problems. That’s why it’s imperative that you take the time to determine what permits are required before you begin any automation activities. By avoiding permit-related surprises, you’ll be able to ensure that your project is completed on schedule and within budget. Don’t underestimate the importance of permit research—it could save you a lot of time and money down the road!

Prepare the Necessary Documents  – Gather the paperwork that is required, such as plans and drawings

In order to facilitate the process of obtaining all required permits for a warehouse automation project, it is essential to first prepare the necessary documents. This includes gathering plans and drawings that must be approved by applicable authorities before the project can be given the green light. Not doing so may delay or even derail the entire enterprise and lead to costly overruns on your budget and timeline. Streamline the process now by collecting beforehand all of the paperwork you will need in order to obtain permission for your warehouse automation project.

Submit to Local Government  – Submit all documents to your local government office or online portal, if available

When you submit all of your documents to your local government office or online portal, you are giving yourself the best chance to speed up the process of obtaining permits and other important information. Not only will it save time, but also give you access to new avenues, such as permit facilitation, auto verification, and warehouse automation, that may not be available through other means. This can greatly help small business owners or those who may have difficulty completing the paperwork on their own. By submitting your documents locally or electronically, you gain access to resources that can help get your business off the ground as quickly as possible.

Allow Time for Processing- Don’t expect an immediate response; permit processing may take up to several weeks

When it comes to warehouse automation, permit facilitation should be given ample time for processing. Expecting an immediate response from the company on this matter is not only unrealistic but detrimental to the entire process. Permits are complicated documents with many steps and checks that need to be completed in order for them to be properly and efficiently processed. Unfortunately, it may take up to several weeks before the whole procedure can get underway. That’s why it’s important to understand the timeline of such a project and plan accordingly so you don’t run into any last-minute roadblocks. Allow enough time for processing so that nothing crucial is left unnoticed!

Follow Up on Your Permit Application – If there are any issues or questions, contact officials for help with understanding the process

Applying for a permit can be daunting and time-consuming for businesses, but it doesn’t have to be. Companies who need help understanding the process would be wise to seek out permit facilitation services. Warehouse automation is gaining traction as an industry-leading option, helping customers save time and money. Resources are available to help companies understand the entire process so their permit applications don’t result in frustration or delays. Don’t waste any more time trying to figure it out on your own– take advantage of permit facilitation services today!

Ensuring that building permits are obtained in a timely manner is essential for any project. The process may appear daunting, but following the guidelines provided here can relieve stress and facilitate success. Taking the time to research local building regulations, determine what permits are needed, prepare necessary documents, submit permit applications to the local government, and follow up on any inquiries will save you time, hassle, and money in the long run.  Allowing ample time for processing by local officials will also help ensure your project runs smoothly. Yet while it’s important to meticulously prepare your paperwork and adhere to regulations, sometimes enlisting outside help is more effective.

ABCO Systems understands all aspects of local building regulations and has a plethora of experience in obtaining vital permits for warehouse automation projects. Our permit facilitation expertise is an integral part of all of our warehouse automation solutions. So, instead of dealing with the chaotic permit process yourself, give ABCO a call – you’ll be glad you did!

Efficiency and Cost Cutting with Goods to Person Systems

Efficiency and Cost Cutting with Goods to Person Systems

Technology has transformed how goods are transported and tracked in logistics and supply chain management. Customers demand a fast, efficient, and cost-effective supply chain, which is why the supply chain industry has seen the rise of Goods to Person (GTP) technology.

GTP technology is a revolutionary concept in logistics and supply chain management that has transformed the delivery process by bringing goods directly to the pickers rather than the other way around. In this blog post, we explore Goods to Person (GTP) technology in more detail and discuss how it can help solve many problems supply chain professionals face. This innovative technology presents numerous benefits to supply chain and logistics professionals, enabling them to simultaneously handle more orders and reduce costs. This blog post will explore the benefits of using GTP technology and how it can help businesses increase efficiency and reduce operational costs.

The Rise of Goods to Person (GTP) Technology

Goods to Person (GTP) technology has been around for quite some time but has continued to gain traction in the logistics and supply chain industry. This technology has revolutionized how goods are transported and delivered, providing numerous benefits to supply chain professionals.

GTP technology uses automated systems to bring goods directly to the pickers rather than requiring pickers to travel across the warehouse to retrieve the goods. This technology allows quicker and more efficient processes, resulting in faster delivery times.

The Benefits of Goods to Person (GTP) Technology

GTP technology provides numerous benefits to logistics and supply chain professionals. For instance, it helps to eliminate the need for manual handling, thereby reducing the risk of workplace injuries. Additionally, GTP technology improves accuracy and reduces the time to pick and pack products, ultimately leading to efficient and cost-effective supply chain solutions.

Moreover, GTP technology reduces the time wasted walking through warehouses. Because the machine can do the heavy lifting, workers can be utilized for other essential tasks, such as quality control or customer service. As a result, GTP technology helps supply chain companies improve productivity, cut costs, and increase profitability.

Improved Efficiency in Picking and Order Fulfillment

Traditionally, the picking process in warehouses and distribution centers has been a manual task where workers walk around the warehouse searching for products. This process can be time-consuming and can lead to errors that result in delays and misplaced orders. GTP technology automates the picking process, allowing workers to remain in one place while products are brought to them. The result is improved efficiency in picking, eliminating errors, and speeding up order fulfillment.

Cost Savings in Labor

GTP technology dramatically reduces the number of workers needed to handle products. With GTP technology, workers can take more orders quickly, saving labor costs. In addition, the technology can work 24/7 without needing breaks or rest, reducing the cost of shift work.

Increased Safety

GTP technology eliminates the need for workers to move around the warehouse or distribution center, reducing the risk of accidents and injuries. Providing a safer and more secure working environment reduces the risk of legal action or compensation claims.

More Efficient Use of Warehouse Space

GTP technology maximizes the use of warehouse space by storing products in compact carousels, shelves, and bins, optimizing the use of space and increasing storage in smaller areas. Companies can save on rental space, reduce their carbon footprint, and reduce their environmental impact by reducing their warehouse size.

Improved Productivity and Customer Satisfaction

With GTP technology, companies can handle more orders in a shorter time, leading to improved productivity, faster order delivery, reduced customer waiting time, and improved customer satisfaction. Improved customer satisfaction can lead to increased orders, repeat business, and higher revenue.

Integrating GTP Technology with Other Transport Solutions

GTP technology can be easily integrated with other transport solutions like automated guided vehicles (AGVs) and automated storage and retrieval systems (ASRS) to provide even better results. By integrating GTP technology with other transport solutions, suppliers can streamline their supply chains and accelerate the delivery of products altogether.

Moreover, GTP technology can be integrated with other technologies, such as Radio Frequency Identification (RFID) tags, picking modules, and warehouse management systems (WMS) to fully optimize the supply chain delivery process.

The Future of GTP Technology

GTP technology is relatively new in the logistics and supply chain industry and is still evolving. However, experts predict that it is one of the most promising technologies in the industry. Automated technology will likely play a more significant role in supply chain management due to its effectiveness in reducing costs and increasing productivity.

What Does This Mean For Me?

Goods to Person (GTP) technology has revolutionized warehouse and distribution center operations, reducing operational costs, improving efficiency, and increasing worker safety. By providing advanced solutions for the picking and transporting of products in warehouses and factories, GTP technology is changing the way supply chain processes work. The benefits of GTP technology are numerous, including increased accuracy, reduced risk of workplace injuries, increased productivity, cost savings, and, ultimately, faster delivery times. Companies implementing GTP technology into their supply chains stand the best chance of maintaining a sustainable competitive advantage in the market as technology continues to evolve.

GTP is only one of the myriad of technologies that ABCO Systems offers as a Systems Integrator for warehouse automation. Download our GTP infographic that summarizes the various aspects of GTP technology. You can also see this technology in person by scheduling a visit to our Showroom and Training Center.

GOODS TO PERSON Infographic

Image courtesy of Exotec