Warehouse and supply chain management can be a complicated process that requires streamlined operations to ensure smooth functioning. Every aspect of warehousing, such as sorting, picking, packing, and shipping, must be planned meticulously to meet the customer’s requirements and satisfy their preferences. When it comes to the garment industry, where multiple SKUs and sizes need to be managed under different brands, a proper sorting system is paramount. With over 50 years of experience in garment-on-hanger solutions, we have seen both the challenges and the advantages that can be presented. This blog post will discuss the garment-on-hanger sortation system, its advantages, and how it can be implemented to maximize efficiency and save costs.
What is a Garment On Hanger Sortation System?
A Garment On Hanger (GOH) sortation system is an automated method of sorting, storing, and transporting garments. The system uses specialized equipment, such as overhead rail systems, conveyors, and sorters, to handle different types of clothes, hangers, and packaging. GOH systems increase productivity, reduce labor costs, and offer higher efficiency compared to traditional garment handling methods.
Advantages of a GOH Sortation System
Increased efficiency – The GOH sortation system is an automated process that can handle a high volume of garments quickly and efficiently. The system can sort, store, and transport the garments in a structured manner, eliminating chances of error and reducing handling time.
Better inventory management – The GOH system offers precise tracking and monitoring of garments, which helps the management team maintain an accurate inventory count. The system can also store garments in a designated location, making it easier for the team to locate and pick the desired garment quickly.
Higher storage capacity – With a GOH sorting system, there is less risk of damage and wastage of clothing, ensuring that the garments remain in good condition for longer. The system also offers higher storage capacity than conventional garment sorting methods, making it ideal for warehouses with limited space.
Sustainable operations – GOH systems help reduce the use of packaging materials, such as boxes and plastic bags, which contribute to environmental pollution. The system also offers more sustainable operations by increasing the lifespan of clothing, reducing carbon footprint, and promoting a circular economy.
Implementation of a GOH Sortation System
Implementing the GOH sortation system requires proper planning, assessment, and execution. Here are some steps to consider when implementing the system:
- Assessment of the warehouse layout – warehouses should have adequate space with overhead rails and conveyor systems to ensure the system can function effectively. It is advisable to conduct a feasibility study to identify the ideal areas where the system can be installed.
- Integration of the system – the GOH sortation system should integrate with existing warehouse management systems to ensure seamless operations. This will require software development and hardware installation to ensure that the system can integrate into the existing environment.
- Training and support – with any new technology implementation, there is often a need for training and support for the warehouse teams. The teams will need to understand how the system works, how to operate the equipment, and how to maintain it.
ABCO Systems is a premier provider of GOH sortation and storage solutions. We have been installing GOH solutions for numerous apparel brands for over 50 years and bring this experience to all customers to provide the best solution to meet each customer’s unique needs.
For more information on ABCO’s GOH solutions
ABCO GOH Solutions
- The Garment on Hanger (GOH) sortation system is an automated method of sorting, storing, and transporting garments, increasing productivity and reducing labor costs.
- Benefits of the system include increased efficiency, better inventory management, higher storage capacity, and sustainable operations.
- Implementation of the GOH sortation system requires assessment of the warehouse layout, integration with existing systems, and training for the warehouse team.
- Integrating a GOH sortation system can help maximize efficiency and save costs in garment warehouses.
Efficiency and cost-effectiveness have never been more critical in a modern warehouse. One of the best ways to achieve these goals is by implementing automated pick modules. Pick modules can make warehouse operations more efficient, save time, and reduce labor costs. They also improve the accuracy of picking operations, provide reliable product tracking, and help to reduce the risk of errors. In this article, we will explore the benefits of pick modules and how they can transform warehouse operations for the better.
What are Pick Modules?
Pick modules are structures designed to optimize the storage and retrieval of warehouse products. They can be configured to fit the requirements of each warehouse to optimize space utilization and improve inventory management. The modules serve as a platform for organizing products and facilitate the picking process for warehouse workers. Stock-keeping units (SKUs) are stored in bins or other types of storage units in the modules, which can be automated to retrieve products for efficient picking.
Increased Picking Efficiency
Pick modules provide fast and efficient access to storage SKUs. Warehouse workers can pick multiple items simultaneously, reducing the time required for separate trips. The modules can be configured to store products at the height that best suits the operation, allowing workers to pick products comfortably and without strain. Additionally, automated pick modules are designed to operate at high speed, ensuring the right product is picked and delivered in minimal time.
Improved Order Accuracy
The use of pick modules improves the accuracy of picking operations. Automated pick modules use specialized software and hardware systems to track the location and status of the products. Picking processes are accurately and reliably automated, eliminating the possibility of human error. In turn, minimizing order errors results in increased customer satisfaction which translates into more business and better revenue.
Reduced Labor Costs
Pick modules can significantly reduce labor costs by automating the picking process. Warehouses typically require a large workforce to optimize picking operations. However, using automated pick modules to retrieve products reduces the number of workers needed during picking. The modules can also operate seamlessly around the clock, reducing the need for human labor during off-hours.
The use of pick modules can also improve the environmental impact of warehouse operations. By ensuring that goods are accurately picked and efficiently stored, the amount of waste is reduced. Pick modules can be designed with an eye on sustainability, selecting eco-friendly materials, and enhancing the productive use of warehouse space.
Pick modules are a cornerstone of an efficient and cost-effective warehouse operation. By optimizing SKU storage and retrieval, pick modules to help warehouse management maximize inventory space and reduce labor costs. The modules also enhance accuracy, which helps to maintain operational efficiency and reputation. Automating the picking process with pick modules dramatically improves warehouse operations, supporting healthy and sustainable businesses. Pick modules are an intelligent investment for any modern warehouse operation focused on efficiency, productivity, and profitability.
ABCO Systems is here to help you and your business succeed in your automation goals. Our experts will work side-by-side with you to identify the best solution for you. We have a history of providing efficient, cost-effective solutions and finding the right pick module technology that works for each unique situation. That’s why we’re in partnership with an array of leading-edge technologies. Trust our team to understand your needs and deliver a tailor-made solution with expert installation, knowledgeable service, and reliable maintenance. Your workflow efficiency can be significantly improved, increasing productivity and profitability. If you want an automated system that delivers in all aspects, contact ABCO Systems now and let us help you create the ideal automated warehouse.
Are you a supply chain professional or warehouse manager looking to implement automation solutions in your facility? Understanding the permit process involved can be overwhelming and time-consuming; fortunately, there are strategies you can use to navigate the logistical maze of permit facilitation. In this blog post, we’ll take a look at the permitting process you can expect when considering automation in your warehouse. With these helpful tips, you’ll be able to get your solutions up and running quickly so that your warehouse operations can remain productive!
Research Your Local Building Regulations – Avoid delays and fines by familiarizing yourself with building regulations
If you want to avoid costly delays, or steep fines and fees, the research into your building regulations cannot be stressed enough. At first thought, this can seem an arduous task; however, there are solutions available on the market that make permit facilitation more simple and more efficient. Finishing projects quickly is becoming ever more important for warehouse automation efficiencies. By taking the time to review local regulations early in the process, you can stay ahead of any last-minute headaches – thus freeing up the time for planning focused on the things that truly matter.
Determine What Permits You Need – Don’t start a project until you know exactly what permits you need
Permit facilitation can be a tedious and often confusing process, especially for warehouse automation projects. Unfortunately, failing to identify the necessary permits prior to the start of a project could result in significant delays, additional expenses, and potential legal problems. That’s why it’s imperative that you take the time to determine what permits are required before you begin any automation activities. By avoiding permit-related surprises, you’ll be able to ensure that your project is completed on schedule and within budget. Don’t underestimate the importance of permit research—it could save you a lot of time and money down the road!
Prepare the Necessary Documents – Gather the paperwork that is required, such as plans and drawings
In order to facilitate the process of obtaining all required permits for a warehouse automation project, it is essential to first prepare the necessary documents. This includes gathering plans and drawings that must be approved by applicable authorities before the project can be given the green light. Not doing so may delay or even derail the entire enterprise and lead to costly overruns on your budget and timeline. Streamline the process now by collecting beforehand all of the paperwork you will need in order to obtain permission for your warehouse automation project.
Submit to Local Government – Submit all documents to your local government office or online portal, if available
When you submit all of your documents to your local government office or online portal, you are giving yourself the best chance to speed up the process of obtaining permits and other important information. Not only will it save time, but also give you access to new avenues, such as permit facilitation, auto verification, and warehouse automation, that may not be available through other means. This can greatly help small business owners or those who may have difficulty completing the paperwork on their own. By submitting your documents locally or electronically, you gain access to resources that can help get your business off the ground as quickly as possible.
Allow Time for Processing- Don’t expect an immediate response; permit processing may take up to several weeks
When it comes to warehouse automation, permit facilitation should be given ample time for processing. Expecting an immediate response from the company on this matter is not only unrealistic but detrimental to the entire process. Permits are complicated documents with many steps and checks that need to be completed in order for them to be properly and efficiently processed. Unfortunately, it may take up to several weeks before the whole procedure can get underway. That’s why it’s important to understand the timeline of such a project and plan accordingly so you don’t run into any last-minute roadblocks. Allow enough time for processing so that nothing crucial is left unnoticed!
Follow Up on Your Permit Application – If there are any issues or questions, contact officials for help with understanding the process
Applying for a permit can be daunting and time-consuming for businesses, but it doesn’t have to be. Companies who need help understanding the process would be wise to seek out permit facilitation services. Warehouse automation is gaining traction as an industry-leading option, helping customers save time and money. Resources are available to help companies understand the entire process so their permit applications don’t result in frustration or delays. Don’t waste any more time trying to figure it out on your own– take advantage of permit facilitation services today!
Ensuring that building permits are obtained in a timely manner is essential for any project. The process may appear daunting, but following the guidelines provided here can relieve stress and facilitate success. Taking the time to research local building regulations, determine what permits are needed, prepare necessary documents, submit permit applications to the local government, and follow up on any inquiries will save you time, hassle, and money in the long run. Allowing ample time for processing by local officials will also help ensure your project runs smoothly. Yet while it’s important to meticulously prepare your paperwork and adhere to regulations, sometimes enlisting outside help is more effective.
ABCO Systems understands all aspects of local building regulations and has a plethora of experience in obtaining vital permits for warehouse automation projects. Our permit facilitation expertise is an integral part of all of our warehouse automation solutions. So, instead of dealing with the chaotic permit process yourself, give ABCO a call – you’ll be glad you did!
Technology has transformed how goods are transported and tracked in logistics and supply chain management. Customers demand a fast, efficient, and cost-effective supply chain, which is why the supply chain industry has seen the rise of Goods to Person (GTP) technology.
GTP technology is a revolutionary concept in logistics and supply chain management that has transformed the delivery process by bringing goods directly to the pickers rather than the other way around. In this blog post, we explore Goods to Person (GTP) technology in more detail and discuss how it can help solve many problems supply chain professionals face. This innovative technology presents numerous benefits to supply chain and logistics professionals, enabling them to simultaneously handle more orders and reduce costs. This blog post will explore the benefits of using GTP technology and how it can help businesses increase efficiency and reduce operational costs.
The Rise of Goods to Person (GTP) Technology
Goods to Person (GTP) technology has been around for quite some time but has continued to gain traction in the logistics and supply chain industry. This technology has revolutionized how goods are transported and delivered, providing numerous benefits to supply chain professionals.
GTP technology uses automated systems to bring goods directly to the pickers rather than requiring pickers to travel across the warehouse to retrieve the goods. This technology allows quicker and more efficient processes, resulting in faster delivery times.
The Benefits of Goods to Person (GTP) Technology
GTP technology provides numerous benefits to logistics and supply chain professionals. For instance, it helps to eliminate the need for manual handling, thereby reducing the risk of workplace injuries. Additionally, GTP technology improves accuracy and reduces the time to pick and pack products, ultimately leading to efficient and cost-effective supply chain solutions.
Moreover, GTP technology reduces the time wasted walking through warehouses. Because the machine can do the heavy lifting, workers can be utilized for other essential tasks, such as quality control or customer service. As a result, GTP technology helps supply chain companies improve productivity, cut costs, and increase profitability.
Improved Efficiency in Picking and Order Fulfillment
Traditionally, the picking process in warehouses and distribution centers has been a manual task where workers walk around the warehouse searching for products. This process can be time-consuming and can lead to errors that result in delays and misplaced orders. GTP technology automates the picking process, allowing workers to remain in one place while products are brought to them. The result is improved efficiency in picking, eliminating errors, and speeding up order fulfillment.
Cost Savings in Labor
GTP technology dramatically reduces the number of workers needed to handle products. With GTP technology, workers can take more orders quickly, saving labor costs. In addition, the technology can work 24/7 without needing breaks or rest, reducing the cost of shift work.
GTP technology eliminates the need for workers to move around the warehouse or distribution center, reducing the risk of accidents and injuries. Providing a safer and more secure working environment reduces the risk of legal action or compensation claims.
More Efficient Use of Warehouse Space
GTP technology maximizes the use of warehouse space by storing products in compact carousels, shelves, and bins, optimizing the use of space and increasing storage in smaller areas. Companies can save on rental space, reduce their carbon footprint, and reduce their environmental impact by reducing their warehouse size.
Improved Productivity and Customer Satisfaction
With GTP technology, companies can handle more orders in a shorter time, leading to improved productivity, faster order delivery, reduced customer waiting time, and improved customer satisfaction. Improved customer satisfaction can lead to increased orders, repeat business, and higher revenue.
Integrating GTP Technology with Other Transport Solutions
GTP technology can be easily integrated with other transport solutions like automated guided vehicles (AGVs) and automated storage and retrieval systems (ASRS) to provide even better results. By integrating GTP technology with other transport solutions, suppliers can streamline their supply chains and accelerate the delivery of products altogether.
Moreover, GTP technology can be integrated with other technologies, such as Radio Frequency Identification (RFID) tags, picking modules, and warehouse management systems (WMS) to fully optimize the supply chain delivery process.
The Future of GTP Technology
GTP technology is relatively new in the logistics and supply chain industry and is still evolving. However, experts predict that it is one of the most promising technologies in the industry. Automated technology will likely play a more significant role in supply chain management due to its effectiveness in reducing costs and increasing productivity.
What Does This Mean For Me?
Goods to Person (GTP) technology has revolutionized warehouse and distribution center operations, reducing operational costs, improving efficiency, and increasing worker safety. By providing advanced solutions for the picking and transporting of products in warehouses and factories, GTP technology is changing the way supply chain processes work. The benefits of GTP technology are numerous, including increased accuracy, reduced risk of workplace injuries, increased productivity, cost savings, and, ultimately, faster delivery times. Companies implementing GTP technology into their supply chains stand the best chance of maintaining a sustainable competitive advantage in the market as technology continues to evolve.
GTP is only one of the myriad of technologies that ABCO Systems offers as a Systems Integrator for warehouse automation. Download our GTP infographic that summarizes the various aspects of GTP technology. You can also see this technology in person by scheduling a visit to our Showroom and Training Center.
GOODS TO PERSON Infographic
Image courtesy of Exotec
As a supply chain or logistics professional, we know you’re always looking for ways to boost efficiency, cut costs, and stay competitive. Did you know that there are tax benefits to investing in warehouse automation? Warehouse automation refers to using automated systems and software to improve the efficiency and productivity of warehouse operations. This technology includes automated storage and retrieval systems, conveyor systems, sortation systems, and robotics. Thanks to recent tax code changes, 2023 is an ideal time to upgrade your operations with automated solutions. Here’s what you should know about how investing in warehouse automation can streamline your operations, reduce labor costs, increase accuracy, and reduce your tax burden.
What are the benefits of investing in warehouse automation in 2023?
One of the key benefits of investing in warehouse automation in 2023 is the availability of bonus depreciation. First, let’s define bonus depreciation. Essentially, this is a tax incentive for businesses to invest in capital assets like equipment, machinery, and technology. This bonus allows you to deduct a more significant portion of the asset’s cost in the year it is placed in service, thereby reducing your taxable income. Plus, you can claim bonus depreciation in addition to standard depreciation, resulting in even more significant write-offs that can help you realize a faster ROI on your automation investment.
Why is this so important now?
In 2023, bonus depreciation rates will be at their most generous, thanks to the Tax Cuts and Jobs Act passed in 2017. You’ll be able to deduct 100% of the cost of most assets (including automation technology) in the year they are placed in service. The property must be new and utilized in the business to qualify for bonus depreciation. Used property and property that has been previously leased do not qualify for bonus depreciation. In addition, the property must have a recovery period of 20 years or less, including the equipment’s cost in the year it is placed in service, rather than depreciating it over several years.
How significant are these benefits?
The tax benefits of bonus depreciation can be significant. For example, if a business invests $1 million in warehouse automation in 2023, it can deduct the full amount of $1 million in the year it is placed in service. This can result in a substantial reduction in the business’s taxable income for the year, which can, in turn, lower its tax liability. The tax savings can be used to reinvest in the business, pay down debt, or distribute to shareholders. This rate will start to decline in 2024 and then phase out over the next few years. So, timing is key if you want to maximize your tax savings by investing in warehouse automation.
What other benefits are there to warehouse automation?
In addition to the tax benefits, investing in warehouse automation can provide numerous operational benefits for your business. Warehouse automation can increase productivity by streamlining processes, increasing efficiency, reducing manual labor, improving order accuracy, and increasing inventory management capabilities, thereby saving money in areas such as labor costs and inventory management. With advanced technologies like machine learning and AI, you can also gain valuable insights into your operations and make data-driven decisions that improve your overall supply chain performance.
Can you give me an example?
For example, an automated storage and retrieval system can locate and retrieve products more quickly and accurately than a worker can manually, increasing order fulfillment rates and customer satisfaction. A conveyor system can transport products more efficiently and safely than workers, which can reduce the risk of workplace injuries and accidents. By investing in warehouse automation, businesses can also reduce their dependence on human labor, which can be helpful in times of labor scarcity or economic uncertainty.
What about the upfront costs?
Still, you may be wondering about the upfront costs of automation. While it’s true that significant up-front investments are often required, keep in mind that tax incentives and long-term cost savings can make the ROI more attractive than you might think.
So, what do I do now?
Investing in warehouse automation now can provide great bonus depreciation tax benefits for your business, but it’s also important to consider other factors. Whether you’re looking to cut labor costs, reduce errors, or gain valuable insights into your operations, automation can be a game-changer for your supply chain. By taking advantage of tax incentives and evaluating your options carefully, you can make the most of your investment and position your business for success in the years ahead.
When considering an investment in warehouse automation, you should carefully evaluate your needs and goals. ABCO Systems can assist you and your team in assessing the current and future production requirements, inventory management needs, and workforce capabilities. We will help you understand the costs and benefits of different types of automation solutions, such as the upfront purchase price, maintenance costs, and potential energy savings. Consider consulting with tax advisors to ensure you take full advantage of available tax incentives. ABCO Systems will ensure you get the best equipment to meet your needs.
Drop us a note for more information on Automation solutions for your Warehouse.